In the heart of China’s burgeoning industrial landscape, Sany Heavy Industry Co., Ltd. has emerged as a global powerhouse in the manufacture of crawler cranes, revolutionizing the construction and engineering sectors. The Sany crawler crane, renowned for its unparalleled lifting capacities, advanced technology, and robust performance, has become a cornerstone in large-scale projects worldwide, from nuclear power plants and high-rise buildings to mining and shipbuilding.

This in-depth guide delves into the world of Sany crawler cranes, offering a comprehensive overview of their history, technological innovations, and diverse applications. Readers will gain insights into the development of these cranes, including the groundbreaking SCC86000TM model, which boasts a maximum lifting capacity of 3,600 tons, setting new standards in the industry. You will also explore the various models available, such as the SCC1000A and SCC6500A, each designed to meet specific industry needs with their unique features and capabilities.

Moreover, this guide will cover the manufacturing

WTG Erection-SANY Crane SANY R.E. Global

Guide to SANY Crane Services for Wind Turbine Installation

Introduction

SANY Group, a leading manufacturer in construction machinery, boasts a significant presence in the global crane market, particularly in the realm of wind turbine installation. Through SANY Renewable Energy, the company provides comprehensive solutions for wind turbine erection, leveraging its advanced crane technology and extensive resources.

Market Leadership and Innovations

• SANY Crane holds the world’s largest market share in crawler cranes, with a global market share of 41%[2].
• The company has continuously introduced industry-leading heavyweight products, including Asia’s first 1,000-ton crawler crane and the world’s largest 4,500-ton crawler crane[2].

Specialized Cranes for Wind Turbine Installation

• SCC15000TM: This model was deployed for the installation of a 166m wind turbine tower, the highest onshore wind energy tower in China[2].
• SCC1020C/1020T: Special wind power cranes that have set records for wind power lifting heights, including a 162-meter lifting height in China[2].
• SCC8000A: Known as the “Wind power lifting star,” this crane can be configured for boom lengths up to 168+12 meters, making it ideal for all wind turbine installation requirements[1][2].

Capabilities and Features

• Lifting Capacity: SANY cranes offer high lifting capacities, with the SCC8000A having an 800-ton capacity, ensuring the handling of large and heavy wind turbine components[1][2].
• Boom Length: The cranes can be configured for various boom lengths to accommodate different wind turbine installation needs, such as the SCC8000A’s boom length of up to 168+12 meters[1][2].
• Operational Efficiency: SANY cranes are designed with technological innovations that ensure excellent reliability, operational efficiency, and optimum safety, stability, and flexibility in various operating environments[1].

Real-World Applications

• Wind Power Projects: SANY cranes are actively used in significant wind power projects. For example, the SCC8000A is currently being utilized at a wind power project in Kutch, Gujarat[1].
• Record-Breaking Installations: SANY cranes have been involved in setting records for the highest wind turbine tower installations, such as the 166m tower in China[2].

Operation and Maintenance

• Professional Service Support: SANY Renewable Energy provides extensive operation and maintenance services, including a network of 500 professional service engineers and 100 spare parts warehouses[3].
• Digital Monitoring: The company uses intelligent monitoring systems that offer 24/7 real-time monitoring and predictive maintenance for wind turbines, ensuring safe and long-term operation[3].
• Standardized Processes: Operation and maintenance processes are standardized with the help of digital methods to ensure strict quality control and address on-site issues promptly[3].

Additional Services

• Blade Inspection and Repair: SANY offers one-stop services in blade inspection, diagnosis, and repair, supported by blade production factories and a strong R&D team[3].
• Turbine Performance Testing: Services include testing for aerodynamic balance, gearbox functions, super capacitor functions, and safety functions to promote safe and efficient turbine operation[3].

Conclusion

SANY Crane’s expertise in wind turbine installation is backed by its market-leading position, innovative crane designs, and comprehensive operation and maintenance services. This combination makes SANY a reliable and efficient partner for wind energy projects worldwide.

Used used sany crawler cranes

Guide to SANY Crawler Cranes

Introduction

SANY crawler cranes are renowned for their robust construction, advanced technology, and versatile applications in various industries such as construction, foundation work, and heavy lifting. Here is a comprehensive guide to help you understand the key features, specifications, and benefits of SANY crawler cranes.

Types of SANY Crawler Cranes

SANY SCC8100

• Lift Capacity: 110 US tons
• Main Boom: Reaches up to 66m (219 ft)
• Fixed Jib: Extends to 18m (59 ft)
• Engine: Cummins QSC8.3, 245 HP @ 2000 RPM
• Hydraulic Components: Rexroth hydraulic components for high reliability
• Safety Features: Swing and free swing lock functions, tri-color warning system, emergency button to stop operations
• Operator Comfort: Sliding-door cab with large area windows, near and far beam head lamps, and rear-view mirrors[1].

SANY SCA900TB

• Lift Capacity: 90 US tons at 10 feet
• Full Power Boom: Five-section, 154-foot boom
• Jib Configuration: Two-piece bi-fold jib with 33.5 feet/57 feet offset
• Engine: Cummins QSL9-C325, 324 HP @ 1800 RPM
• Safety Features: 3rd wrap indicator, seat interlock, virtual wall, and harness tie-offs
• Technology: Intelligent technology with self-diagnosis, real-time ground bearing pressure, wind speed, and boom angle displays
• Operator Comfort: Spacious operator’s cab with 20° tilt and standard vision package including multiple cameras[2].

SANY SCA1000A

• Lift Capacity: 110 US tons at 12.5 feet
• Boom Length: 13~64m (42.7~210 ft)
• Jib Length: 9~22.5m (29.5~73.8 ft)
• Engine: Cummins QSL9-C325, 249 kW @ 2100 RPM
• Safety Features: 3rd wrap indicator, full-length boom walkways, seat interlock, virtual wall, and harness tie-offs
• Technology: Self-diagnosis, real-time ground bearing pressure, wind speed, and boom angle displays
• Transportation: Self-assembly cylinder on boom base section, retractable crawlers for smaller footprint[3].

Key Features and Technologies

Engine and Power

• SANY crawler cranes are equipped with powerful Cummins engines, such as the QSC8.3 and QSL9-C325, which provide reliable performance and sufficient power for heavy lifting tasks.

Hydraulic Systems

• These cranes use high-quality Rexroth hydraulic components to ensure consistent and reliable performance. The hydraulic systems support multi-function operations, including swing, travel, and winch performance.

Safety Features

• Advanced safety features include 3rd wrap indicators, seat interlocks, virtual walls, and harness tie-offs. Additionally, there are swing and free swing lock functions, tri-color warning systems, and emergency buttons to ensure operator safety.

Intelligent Technology

• SANY crawler cranes are built with intelligent technology that includes self-diagnosis capabilities, real-time data displays for ground bearing pressure, wind speed, radius, boom length, and boom angle. This technology enhances operational efficiency and safety.

Operator Comfort and Visibility

• The operator cabs are designed for comfort and visibility, featuring large area windows, beam head lamps, rear-view mirrors, and in some models, a 20° tilt for better visibility.

Operational Capabilities

Boom and Jib Configurations

• SANY crawler cranes offer various boom and jib configurations to suit different job requirements. For example, the SCA900TB has a five-section, 154-foot full power boom, while the SCA1000A has a boom length of 13~64m.

Lifting Capacity and Moment

• These cranes have impressive lifting capacities, such as the SCC8100 with 110 US tons and the SCA1000A with the same capacity at 12.5 feet. The maximum rated lifting moments are also significant, ensuring robust lifting performance.

Travel and Swing Speeds

• The cranes are capable of traveling at speeds of up to 2.5 km/h and have swing speeds of up to 2 rpm, making them efficient for various on-site operations.

Maintenance and Transportation

Ease of Maintenance

• SANY crawler cranes are designed with ease of maintenance in mind, featuring alerts for scheduled maintenance and easy-to-navigate LMI systems with detailed information.

Transportation

• These cranes are equipped with features such as self-retracting crawlers, self-assembly jacks, and optimized transportation programs to make transportation convenient and efficient.

Conclusion

SANY crawler cranes are versatile and powerful machines that offer a range of features and technologies to enhance efficiency, safety, and comfort. Whether you are involved in construction, foundation work, or other heavy lifting tasks, SANY crawler cranes provide reliable performance and advanced capabilities to meet your needs. Understanding the specific models and their features can help you make an informed decision when selecting the right crane for your projects.

Used Sany crawler Cranes For Sale

Guide to SANY Crawler Cranes

Introduction

SANY crawler cranes are renowned for their robust construction, advanced technology, and versatile applications in various industries, including construction, heavy lifting, and infrastructure projects. Here is a comprehensive guide to some of the key models and their features.

Key Models of SANY Crawler Cranes

SCA900TB

Overview

The SCA900TB is a telescopic crawler crane known for its exceptional reach and lifting capacity. It features a five-section, 154-foot full power boom, making it the longest in its class, and a two-piece bi-fold jib that extends to 33.5 feet or 57 feet.

Key Features

• Lifting Capacity: 90 USt at 10 feet[1].
• Boom and Jib: Maximum tip height of 198 feet with the longest boom and jib configuration[1].
• Engine: Powered by a Cummins QSL9-C325 engine[1].
• Safety Features: Includes a 3rd wrap indicator, seat interlock, virtual wall, and harness tie-offs[1].
• Technology: Equipped with intelligent technology for self-diagnosis and a detailed LMI (Load Moment Indicator) system with a 10.4″ color touchscreen monitor[1].
• Operator Comfort: Spacious operator’s cab with a 20° tilt and excellent visibility, along with standard vision package including multiple cameras[1].

SCA2600A

Overview

The SCA2600A is a heavy-duty crawler crane designed for lifting heavy loads such as precast concrete panels, construction materials, and steel.

Key Features

• Lifting Capacity: 300 USt at 16.4 feet[2].
• Boom and Jib: Main boom extends up to 301.8 feet, with a longest boom plus longest fixed jib configuration of 203.4 feet + 137.8 feet[2].
• Engine: Powered by a 450hp engine at 1800rpm[2].
• Operator Comfort: Features a spacious Porsche-designed cab with ergonomics, class-leading A/C and heat, air-ride seats, and customizable electric over hydraulic dual axis controls[2].
• Technology: Dual large touchscreens for real-time information, including function and status of controls, engine data, and system pressures[2].
• Safety Features: Includes a tri-color warning system and emergency button to stop all operations[2].

SCC8100

Overview

The SCC8100 is a hydraulic crawler crane with a lifting capacity of 110 US tons and a main boom that reaches up to 219 feet.

Key Features

• Lifting Capacity: 110 US tons[3].
• Boom and Jib: Main boom extends from 43 to 219 feet, with a fixed jib that extends up to 59 feet[3].
• Engine: Powered by a Cummins QSC8.3 engine producing 245hp at 2000rpm[3].
• Hydraulic System: Equipped with Rexroth hydraulic components for high reliability and performance[3].
• Safety Features: Includes swing and free swing lock functions, a tri-color warning system, and an emergency button[3].
• Operator Comfort: Features a sliding-door cab with large area windows and rear-view mirrors for high visibility[3].

SCC8150

Overview

The SCC8150 is a hydraulic crawler crane with a lifting capacity of 165 US tons and a main boom that reaches up to 269 feet.

Key Features

• Lifting Capacity: 165 US tons[4].
• Boom and Jib: Main boom extends from 59 to 269 feet, with a fixed jib that extends up to 102 feet[4].
• Engine: Powered by a Cummins QSL9 diesel 6-cylinder 325 engine[4].
• Hydraulic System: Equipped with Rexroth hydraulic components and variable hydraulic motors for efficient winch speed[4].
• Safety Features: Includes a tri-color warning system, emergency button, and automatic load centering with 360° rotation capability[4].
• Operator Comfort: Features a new ergonomic cab designed by Porsche Design Studios with a 20° upward angle and rotation capability[4].

General Features of SANY Crawler Cranes

Engine and Power

SANY crawler cranes are powered by robust engines from reputable manufacturers such as Cummins, ensuring high performance and reliability. For example, the SCA900TB and SCC8150 models are powered by Cummins QSL9-C325 engines, while the SCC8100 is powered by a Cummins QSC8.3 engine[1][3][4].

Boom and Jib Configurations

These cranes offer versatile boom and jib configurations to suit various lifting needs. The SCA900TB has a 154-foot full power boom and a two-piece bi-fold jib, while the SCA2600A and SCC8150 have longer main booms and various jib configurations to achieve maximum reach and lifting capacity[1][2][4].

Safety Features

Safety is a paramount concern in SANY crawler cranes. Common safety features include load moment indicators, swing and free swing lock functions, tri-color warning systems, emergency buttons to stop operations, and multiple cameras for enhanced visibility[1][2][3].

Operator Comfort and Technology

SANY crawler cranes are designed with operator comfort in mind. They feature spacious and ergonomically designed cabs, often in collaboration with Porsche Design Studios. Advanced technology includes large touchscreen monitors for real-time data, self-diagnosis systems, and customizable controls to enhance operator efficiency and safety[1][2][4].

Maintenance and Uptime

To ensure maximum uptime, SANY backs its equipment with strong warranties and includes features such as alerts for scheduled maintenance. The cranes are also designed for ease of maintenance, with components like hydraulic tensioning jacks and adjustable shims for track tension[1][3][4].

Conclusion

SANY crawler cranes are highly versatile and powerful machines, designed to meet the demanding needs of various construction and heavy lifting projects. With their advanced technology, robust construction, and emphasis on safety and operator comfort, these cranes are essential tools for any industry requiring heavy lifting capabilities.

Sany SCC1500D SANY 150 ton crawler crane

SANY SCC1500D Crawler Crane: An In-Depth Guide

Overview

The SANY SCC1500D is a 150-ton crawler crane designed for high performance, reliability, and versatility in various lifting tasks. This crane is engineered to meet the demands of modern construction and industrial environments.

Key Specifications

Lifting Capacity

• Max Rated Lifting Capacity: 150 tons[1][2][4]
• Max Lifting Moment: 900 t·m[1]
• Max Lifting Moment with Fixed Jib: 442 t·m[1]

Boom and Jib

• Boom Length: 18-81 meters[1][2][4]
• Longest (Boom + Fixed Jib): Up to 100 meters (e.g., 69m boom + 31m jib)[1][2]

Hoisting and Luffing Mechanisms

• Main and Auxiliary Hoisting:
• Rope speed: 0 to 125 m/min[2][3]
• Main luffing winch rope speed: (0 to 24) x 2 m/min[2][3]
• Swing Mechanism:
• Swing speed: 0~2 rpm, hydraulically buffered[2]

Engine and Performance

Engine Details

• Engine Model: Cummins QSL8.9-C325 (American Cummins) or Dongfeng Cummins[2][3][4]
• Rated Power: 242 kW at 2100 rpm[2][3][4]
• Maximum Torque: 1424 Nm or 1385 Nm at 1500 rpm[2][3][4]
• Emissions Standards: Tier 3[2][3][4]

Fuel and Hydraulic System

• Fuel Tank: 400 liters with a digital fuel indicator[2][3]
• Hydraulic System: Advanced system with main pump, valve control, and motor reducer for energy efficiency and reliability[2]

Structural Design and Transportability

Boom and Jib Configuration

• Boom Luffing Angle: 30°-80°[1]
• Fixed Jib Offset Angle: 15°, 30°[1]

Transportation

• Maximum Single Part Weight: 43.5 tons[1][2][3]
• Transportation Dimensions: 10130 x 3000 x 3200 mm[1]
• Transportation Width: Basic machine width is only 3 meters[3]

Counterweight and Stability

• Counterweight System: Designed to enhance lifting capabilities and stability, totaling up to 69,000 kg[2]

Operator Comfort and Control

Operator Cab

• Design: For comfort and visibility, equipped with an adjustable seat and wide windows. The cab can rotate to reduce transport width[2]

Control System

• Manual Levers and Pedals: For precise control over the crane’s movements[2]

Performance and Safety Features

Safety Systems

• Load Sensing: For better load adjustment[2]
• Non-Rotating Wire Rope: To minimize wear and enhance safety[2]
• Triple-Row Roller Slewing Ring: With a lock device to protect the upper slewing during transportation[2]
• CCTV Monitoring: And electrical emergency control for complete safety supervision[3]

Additional Features

• Advanced Hydraulic System: With micro-rotation capabilities and load sensing for stability and safety[2]
• Gradeability: Up to 30%[1]

Operational Efficiency

Travelling and Slewing

• Travelling Speed: 0-1.2/0-0.6 km/h[1]
• Slewing Speed: 0-2 rpm[1]

Ground Pressure

• Average Ground Pressure: 0.09 Mpa[1]

Conclusion

The SANY SCC1500D crawler crane is a robust and versatile piece of equipment, designed to handle a wide range of lifting tasks with high precision and safety. Its advanced engine, hydraulic system, and safety features make it an ideal choice for various construction and industrial applications. The crane’s ease of transport and efficient design ensure it can be deployed and operated effectively in diverse environments.

Crawler crane SCC45000A sets new world’s tonnage record

Guide to SANY’s SCC45000A Crawler Crane: A New World Record in Lifting Capacity

Introduction

SANY, a leading global manufacturer of heavy equipment, has once again pushed the boundaries of engineering and innovation with the introduction of the SCC45000A crawler crane. This crane has set a new world record for the maximum lifting weight, solidifying SANY’s position at the forefront of the heavy machinery industry.

Key Features of the SCC45000A Crawler Crane

Lifting Capacity

The SCC45000A boasts a maximum lifting weight of 4,500 tons, surpassing previous records set by SANY itself, including the 3,600 tons achieved in 2011 and the 4,000 tons in 2020. This capacity is theoretically enough to hoist over 3,000 sedan cars, making it the largest lifting capacity of any mobile crane in history.

Technical Specifications

• Maximum Lifting Moment: Over 98,000 t*m
• Boom Length: A two-boom stretching length of 216 meters
• Superlift Mast and Counterweight: Equipped with a superlift mast, a counterweight, and a hook
• Tracks and Engines: Features four tracks and eight engines

Modular Design and Interchangeability

One of the standout features of the SCC45000A is its modular design, which allows for high interchangeability of parts. Approximately 95% of the parts on this crane are interchangeable with those on SANY’s other large-tonnage cranes. This means that with minimal part replacements, the SCC45000A can be disassembled into independent 2,000-ton crawler cranes, enabling it to undertake more complex tasks in a joint-operation mode.

Operational Precision and Mobility

Despite its colossal size, the SCC45000A maintains superior controllability and mobility. Key operational features include:
– Independently Actuated Super-Lift Counterweight System
– Digital Slewing Drive
– Integrated Control System
These features ensure smooth and precise operation, with “millimeter-scale” precision.

Innovative Technology and Design

Finite Element Simulation Technology

The SCC45000A was developed using advanced finite element simulation technology, which allows for detailed analysis and optimization of the crane’s structure. This technology ensures that the crane can handle the immense stresses and loads associated with its record-breaking lifting capacity.

Transformer-Like Capability

The crane’s ability to integrate and disintegrate different parts makes it highly versatile. This transformer-like capability allows the SCC45000A to adapt to various operational scenarios, making it a valuable asset for complex construction and heavy-lifting projects.

Practical Applications and Benefits

Construction and Heavy-Lifting Projects

The SCC45000A is designed to handle the most demanding construction and heavy-lifting tasks. Its unparalleled lifting capacity and precision make it an ideal choice for large-scale infrastructure projects, such as the construction of high-rise buildings, bridges, and industrial facilities.

Cost and Operational Efficiency

The crane’s modular design and high interchangeability of parts reduce maintenance and operational costs. The ability to disassemble the crane into smaller units also enhances its logistical efficiency, making it easier to transport and deploy in different locations.

Conclusion

The SCC45000A crawler crane represents a significant milestone in the development of heavy machinery, showcasing SANY’s commitment to innovation and excellence. With its record-breaking lifting capacity, advanced modular design, and superior operational precision, this crane is set to revolutionize the way complex construction and heavy-lifting projects are executed. As the largest and most capable mobile crane in the world, the SCC45000A solidifies SANY’s leadership in the global heavy equipment industry.

Sany completes 4500 tonne crawler crane

Sany Completes 4,500 Tonne Crawler Crane: An In-Depth Guide

Introduction

Sany, a leading Chinese crane and construction equipment manufacturer, has achieved a significant milestone with the completion and handover of its 4,500 tonne capacity crawler crane, the SCC45000A. This crane sets a new record for the largest lifting capacity of mobile cranes in human history.

Key Specifications and Capabilities

Lifting Capacity

• The SCC45000A boasts a maximum lifting capacity of 4,500 tonnes, surpassing all previous records.
• In a conventional single boom configuration, the crane’s capacity is 2,000 tonnes[1][4].

Boom Length and Configuration

• The maximum boom length of the crane is 216 metres.
• The crane can be configured with a double lattice boom, enhancing its lifting capabilities[1][4].

Load Moment Rating

• The crane has a maximum load moment rating of more than 98,000 tonne-metres, making it capable of hoisting over 3,000 sedan cars[1][4].

Design and Features

Superlift Ballast Wagon

• The superlift ballast wagon is mounted on a pair of crawler tracks.
• The superlift radius can be adjusted from 28 to 37 metres[1].

Transport Requirements

• Transporting the dismantled crane requires 200 or more 30 tonne flatbed truck loads, highlighting the massive scale of the equipment[1].

Technological Innovations

Digital Regenerative Drive System

• The crane incorporates a digital regenerative drive system, which enhances coordination and agility during operations[4].

Integrated Control & Super Counterweight System

• The integrated control system acts as a central hub for managing tasks and making independent judgments.
• The super counterweight system enhances stability and balance during lifting operations[4].

Crane Parts Interchangeability

• The SCC45000A features a modular design with up to 95% component commonality with other large-tonnage cranes from Sany.
• This allows the crane to be transformed into a fully functional independent 2,000-ton crawler crane with minimal component replacements[4].

Operational Efficiency and Safety

Undercarriage Design

• The crawler undercarriage provides a secure grip on the ground, ensuring chassis stability during operations.
• It enables smooth and agile movement across various terrains[4].

Safety Devices

• While specific to the SCC45000A model, Sany cranes generally include advanced safety features such as load moment limiters, fault auto-diagnosis systems, and real-time monitoring of ground pressure and wind speed[3][4].

Historical Context and Milestones

Previous Records

• Sany has previously set records with a 3,600 tonne crane in 2011 and a 4,000 tonne crane in 2020.
• The SCC45000A marks the third time Sany has shattered the record for the world’s largest lifting capacity crane[1][4].

Conclusion

The Sany SCC45000A crawler crane represents a significant advancement in heavy lifting technology, setting new standards in capacity, efficiency, and operational excellence. Its innovative design, advanced features, and record-breaking capabilities make it a landmark achievement in the field of construction and heavy industry equipment.

Chinese crawler crane breaks world lifting record

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Chinese Crawler Crane Breaks World Lifting Records

Introduction

In January 2024, a significant milestone was achieved in the field of heavy lifting technology when Zoomlion’s 3,600-tonne capacity lattice boom crawler crane set two new world records. This feat was accomplished during the construction of a chemical processing project in Zhejiang, China.

The Crane: Zoomlion ZCC89000

Specifications

• Capacity: 3,600 tonnes
• Type: Lattice boom crawler crane
• Counterweight: Up to 3,160 tonnes
• Lifting Moment: Reached 92,800 tonne-metres at its peak[1][2][3].

Key Features

• The ZCC89000 is equipped with double lattice booms, which enable it to handle massive loads.
• The crane is designed to overcome challenges such as high lifting heights, heavy loads, and confined spaces.
• It features advanced technology to ensure precise and smooth operations.

The Record-Breaking Lifts

Project Details

The lifts were part of the Zhejiang Petroleum & Chemical Co.’s No. 3 material engineering project, specifically for the construction of a slurry bed residue hydrogenation plant. This plant is part of a larger project aiming to create a “super petrochemical industrial base” with significant annual refining capacities[2][3].

The Lifts

• Between January 3 and January 8, 2024, the ZCC89000 lifted three giant slurry bed reactors.
• The heaviest reactor weighed over 3,037 tonnes and stood 67.57 metres tall, making it the world’s largest one-piece hydrogenation reactor[1][2][3].

Records Set

• Heaviest Single Lift: The crane set a world record for the heaviest single lift by a crane.
• Fastest Lifting Speed: It also set a record for the fastest lifting speed, significantly advancing the construction schedule by two months[1][2][3].

Impact on the Project

Construction Schedule

The efficient and record-breaking lifts enabled the project to advance its construction schedule by two months. This acceleration is crucial for meeting the project’s deadlines and ensuring the timely completion of the petrochemical plant[1][2][3].

Project Capacities

Upon completion, the plant will have an annual refining capacity of 40 million tonnes of oils, 11.8 million tonnes of aromatics, and 4.2 million tonnes of ethylene, making it a significant industrial base[2][3].

Technological and Operational Achievements

Overcoming Challenges

The successful lifts required upgrading the crane to address specific challenges such as the required lifting height, load weight, and confined space for lifting. The crane’s roadability for transfer between projects was also a critical factor[3].

Advanced Technology

The ZCC89000’s performance was enhanced by its advanced technological features, including a high lifting moment and precise control systems. These features ensured smooth and precise operations, even under extreme conditions[2][3].

Conclusion

The achievement by Zoomlion’s ZCC89000 crawler crane underscores the advancements in heavy lifting technology and the capabilities of modern crawler cranes. This record-breaking feat not only highlights the engineering prowess of the crane but also demonstrates its significant impact on large-scale industrial projects.

Lifting Beast in Industry: SANY 4000t Crawler Crane

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Guide to SANY Dealership in New Zealand through Vertu Equipment

Introduction

SANY, a global leader in the production of heavy equipment, has established a strong presence in New Zealand through its dealership network. Vertu Equipment is a key player in this network, providing a wide range of SANY products to the construction and mining industries.

About SANY

Global Presence and History

Founded in 1989, SANY has grown to become one of the most dynamic and technologically advanced global manufacturers of construction and mining equipment. It is the sixth-largest heavy equipment manufacturer in the world and the first in its industry in China[2][4].

Vertu Equipment as a SANY Dealer

Appointment and Coverage

In 2020, Vertu Plant & Equipment was appointed as the new dealer for SANY excavators, rollers, and motor graders in New Zealand. This partnership enhances the availability of high-quality SANY equipment across the country[5].

Product Range

Vertu Equipment offers an extensive range of SANY products, including:
– Excavators: Known for their durability and reliability.
– Rollers: Essential for compaction tasks.
– Motor Graders: Used for grading and leveling surfaces.
– Cranes: For heavy lifting and construction projects.
– Wheel Loaders: Versatile machines for loading and moving materials.
– Telehandlers: For reaching and handling materials at heights.
– Material Handlers: Specialized for handling various materials efficiently[1][3].

Benefits of Choosing Vertu Equipment and SANY

Industry Leading Value

Vertu Equipment and SANY are committed to providing industry-leading value through high-quality equipment and competitive pricing. This ensures that customers receive the best possible return on their investment[1].

Quality and Service

Both Vertu Equipment and SANY emphasize the importance of quality and service. SANY equipment is renowned for its reliability and durability, while Vertu Equipment backs this with exceptional customer service and industry expertise[1][2].

Comprehensive Product Portfolio

Vertu Equipment offers a one-stop-shop experience with a wide range of products. This comprehensive portfolio ensures that customers can find the perfect fit for their specific requirements, whether they are builders, plumbers, drainlayers, or other construction professionals[1].

Locations and Support

Branches and Dealerships

Vertu Equipment has multiple branches in New Zealand, including:
– Auckland: Head office located at 510 Ellerslie Panmure Highway, Mount Wellington.
– Tauranga: Branch located at 67 Hull Road, Mount Maunganui.
– Christchurch: Branch located at 52 Hickory Place, Islington[1].

Network of Dealers

SANY and Vertu Equipment have an extensive network of expert local dealers who are on hand to find the best deals for customers’ projects. This network ensures that support and service are readily available across the country[3].

Conclusion

Vertu Equipment’s partnership with SANY brings top-tier heavy equipment to the New Zealand market. With a focus on quality, service, and industry-leading value, this collaboration provides construction and mining professionals with the tools they need to drive efficiency and productivity. Whether you are looking for excavators, cranes, or any other heavy machinery, Vertu Equipment and SANY offer a reliable and comprehensive solution.

SANY hands over a 4000 tonne crane to a Chinese …

SANY SCC40000A Crawler Crane: An In-Depth Guide

Introduction

On May 21, 2020, SANY, a leading crane and construction equipment manufacturer, handed over a 4,000 tonne capacity crawler crane, the SCC40000A, to a Chinese customer at its Huzhou factory. This milestone marks a significant advancement in heavy equipment manufacturing.

Key Specifications

Lifting Capacity

• The SCC40000A has a lifting capacity of 4,000 tonnes.
• It can lift up to 2,000 tonnes to a height of 100 metres[1][3][4].

Boom Configuration

• The crane features twin lattice booms, each 120 metres long.
• The V-type twin lattice booms are designed to optimize lateral bearing stability and minimize the impact of their self-weight within the working radius[3][5].

Load Moment Rating

• The maximum load moment rating of the SCC40000A is 90,000 tonne-metres[1][3][4].

Design and Innovation

Double Crawler Tracked Wagon

• Unlike traditional wheeled superlift counterweight wagons, the SCC40000A uses a double crawler tracked wagon for the super-lift counterweight. This innovation is coupled with a powerful slewing drivetrain, significantly enhancing the crane’s drive capabilities[3][5].

Patents and R&D Breakthrough

• The SCC40000A boasts more than 20 patents for invention, with two of them being international patents. This reflects a major breakthrough in SANY’s R&D capabilities[1][3][5].

Applications and Industries

Primary Industries

• Crawler cranes with capacities above 2,000 tonnes, such as the SCC40000A, play a crucial role in several key industries:
• Petrochemical
• Chemical
• Marine engineering
• Nuclear power
• Wind power[1][3][4].

Delivery and Deployment

Handover Ceremony

• The handover ceremony took place on May 21, 2020, at SANY’s Huzhou factory in China[1][3][5].

Transportation

• The crane will be transported to Shandong Province for work on a nuclear power plant project.
• Transportation involves dismantling the crane and loading it onto 150 trailers, each carrying a 30-tonne load[1][3][4].

Production and Market Context

Production Rarity

• Fewer than 10 crawler cranes with capacities above 3,000 tonnes have been produced in China, and even fewer have reached the 4,000 tonne capacity mark. The SCC40000A is one of the rarest and most advanced in its category[1][3][5].

Conclusion

The SANY SCC40000A crawler crane represents a significant milestone in heavy equipment manufacturing, showcasing advanced design, innovative technology, and exceptional lifting capabilities. Its deployment in critical industries such as nuclear power and wind power underscores its importance in modern construction and engineering projects.

Sany Crawler Crane China Manufacturer Guide

Given the absence of direct access to the specific website you mentioned, the following guide is compiled based on the detailed specifications and features of SANY crawler cranes from the available sources.

SANY Crawler Cranes: An In-Depth Guide

Introduction

SANY crawler cranes are renowned for their robust construction, advanced technology, and versatile applications in various industries, including construction, infrastructure, and heavy lifting. This guide provides a comprehensive overview of the key features, specifications, and benefits of SANY crawler cranes.

Types of SANY Crawler Cranes

SANY SCC8100

• Lifting Capacity: 110 US tons
• Main Boom: Reaches up to 66m (219 ft)
• Fixed Jib: Extends to 18m (59 ft)
• Engine: Cummins QSC8.3, 245 HP @ 2000 rpm
• Hydraulic System: Equipped with Rexroth hydraulic components
• Safety Features: Swing and free swing lock functions, tri-color warning system, emergency button to switch off the engine
• Operator Comfort: Sliding-door cab with large area windows, near and far beam head lamps, and rear-view mirrors[1].

SANY SCA900TB

• Lifting Capacity: 90 USt at 10 feet
• Full Power Boom: Five-section, 154-foot boom
• Jib Configuration: Two-piece bi-fold jib, 33.5 feet/57 feet, with angles of 0°, 15°, and 30°
• Engine: Cummins QSL9-C325, 325 HP @ 1800 rpm
• Safety Features: 3rd wrap indicator, seat interlock, virtual wall, and harness tie-offs
• Technology: Intelligent technology with self-diagnosis, real-time ground bearing pressure, wind speed, radius, boom length, and boom angle displays
• Operator Comfort: Spacious operator’s cab with 20° tilt and excellent visibility[2].

SANY SCA2600A

• Lifting Capacity: 300 USt at 16.4 feet
• Main Boom: Reaches up to 92m (301.8 ft)
• Jib Configuration: Longest boom + longest luffing jib up to 63m (206.7 ft)
• Engine: 450 HP @ 1800 rpm
• Operator Comfort: Spacious Porsche cab with ergonomics, class-leading A/C and heat, air-ride seats, and electric over hydraulic dual axis controls
• Technology: Dual large touchscreens for real-time information, self-diagnostics, and system pressures
• Safety Features: Independent main and auxiliary hoists, optional free fall, and 3rd winch for luffing jib[3].

SANY SCA1000A

• Lifting Capacity: 110 USt at 12.5 feet
• Main Boom: Reaches up to 64m (210 ft)
• Jib Configuration: Longest boom + longest jib up to 52m + 22.5m (170.6 + 73.8 ft)
• Engine: Cummins QSL 9/8.9/L9/2.4/Gal QSL, 2100 rpm
• Safety Features: Standard free-fall winches, retractable crawlers for smaller footprint
• Technology: Smooth operation from swing to travel to winch performance, real-time ground bearing pressure, boom configuration, and swing angle displays[4].

Key Features and Technologies

Lifting Capacities and Boom Configurations

• SANY crawler cranes offer a range of lifting capacities from 90 USt to 300 USt, catering to various lifting needs.
• The main booms and jib configurations are designed to provide maximum reach and versatility.

Engine and Power

• Equipped with high-performance engines such as Cummins QSC8.3, QSL9-C325, and others, ensuring reliable power output.
• Rated powers range from 245 HP to 450 HP, depending on the model.

Hydraulic and Control Systems

• Advanced hydraulic systems with components from renowned brands like Rexroth.
• Integrated control systems such as the SYIC-I system, which includes power, engine, main control, LMI, and safety monitoring systems[5].

Safety Features

• Multiple safety features including swing and free swing lock functions, tri-color warning systems, emergency buttons, 3rd wrap indicators, seat interlocks, and virtual walls.
• Load moment limiters that detect hoisting weight and boom angle, providing real-time data on rated load capacity and working conditions.

Operator Comfort and Visibility

• Spacious and ergonomic operator cabs with features like large area windows, beam head lamps, rear-view mirrors, and class-leading A/C and heat.
• Advanced display systems with touchscreens providing real-time information on machine parameters.

Maintenance and Uptime

• Designed for ease of maintenance with alerts for scheduled maintenance and self-diagnosis capabilities.
• Strong warranties to ensure maximum uptime and peace of mind.

Applications and Versatility

Construction and Infrastructure

• Ideal for lifting precast concrete panels, general construction materials, and steel.
• Suitable for foundation work, bridge work, and steel erection.

Heavy Lifting

• Capable of handling heavy loads with stability and precision, even at maximum radius with full luffing jib.

Pick-and-Carry Operations

• Models like the SCA900TB offer pick-and-carry capabilities, making them versatile utility cranes.

Conclusion

SANY crawler cranes are engineered to deliver high performance, safety, and operator comfort. With a range of models offering different lifting capacities and configurations, these cranes are versatile tools for various industrial applications. Their advanced technologies, robust construction, and comprehensive safety features make them a reliable choice for heavy lifting and construction projects.

Frequently Asked Questions (FAQs)

What are the key features and capabilities of Sany crawler cranes?

Sany crawler cranes are renowned for their high-quality construction, advanced technology, and reliable performance. These cranes offer a wide range of lifting capacities, from 25 tons to 4,500 tons, making them versatile for various construction and industrial applications. They feature advanced safety systems, including anti-tipping devices, load moment indicators, and automatic overload protection, to ensure the safety of operators and surrounding personnel. The cranes are also equipped with powerful engines and hydraulic systems that ensure smooth and efficient operation. Additionally, they have operator-oriented designs with better visibility and mobility, and noise reduction technology to improve operator comfort.

How do Sany crawler cranes ensure stability and safety during operation?

Sany crawler cranes are designed with stability and safety in mind. They are equipped with a wide-track chassis that ensures excellent stability within 360° rotation, even on uneven terrain. The cranes feature real-time monitoring of the machine’s center of gravity to ensure safety during hoisting operations and while traveling with the boom. Advanced safety features include electronic level gauges, off-line stop mechanisms, emergency electric control, and closed-circuit monitoring. The superlift counterweight system enhances stability and balance during lifting operations, and the integrated control system handles tasks in an organized manner to make independent judgments, similar to human brain functionality.

What are the transportation and maintenance requirements for Sany crawler cranes?

Transporting Sany crawler cranes, especially the larger models, requires significant logistics. For example, the 4,500-tonne SCC45000A crawler crane needs 200 or more 30-tonne flatbed truck loads to transport the dismantled crane. Once on site, the crane’s telescopic crawler design allows for optimized transportation, with the maximum transport width of the whole machine being relatively narrow. Maintenance is designed to be convenient, with daily maintenance taking no more than 30 minutes per person and repairs typically requiring no more than 2 hours per person. Optional GPS remote monitoring systems are also available for maintenance and management.

In what types of projects and industries are Sany crawler cranes commonly used?

Sany crawler cranes are widely used in various sectors due to their versatility and powerful lifting capacities. They are commonly employed in civil construction projects such as bridging rivers, valleys, or roads, and in constructing airports, ports, and railroad buildings. In industrial applications, they are used for logistics center construction, silo installation, sawmill setup, cement work maintenance, and pipeline mounting. Additionally, Sany crawler cranes are utilized in petrochemical and power plant projects, wind energy installations, and ports and offshore industries. They are also certified for lifting work on barges, serving as floating cranes in marine environments.

What kind of warranty and post-purchase support does Sany offer for its crawler cranes?

Sany provides comprehensive warranty and post-purchase support for its crawler cranes. The standard warranty period is one year from the date of purchase, covering defective parts and workmanship, with any necessary repairs done free of charge during this period. There is also a return policy allowing customers to return the crane within 30 days of receipt for a full refund or exchange, provided the crane is in its original condition and packaging. Sany’s service network covers over 200 countries, and the ECC enterprise management center offers digitized industrial management, ensuring prompt and efficient customer service and parts support.