In the bustling industrial landscape of China, cranes are indispensable tools, lifting heavy loads and driving construction and manufacturing forward. However, their complexity and the heavy demands placed on them make regular inspections crucial for ensuring safety, compliance, and efficiency. This guide delves into the critical aspect of monthly crane inspections, a vital component of maintaining these powerful machines.

Here, you will learn about the stringent OSHA and local regulations that govern crane inspections, including the specific components that must be checked on a monthly basis. From the control mechanisms and hydraulic systems to wire ropes and safety devices, we will walk you through the detailed process of conducting a thorough monthly inspection. You will also understand the importance of documentation, the role of certified inspectors, and how these inspections can prevent accidents, extend the lifespan of your equipment, and ensure compliance with regulatory standards.

Whether you are a plant manager, maintenance supervisor, or crane operator, this guide will provide you with the essential knowledge to perform monthly crane inspections effectively, enhancing workplace safety

Crane Monthly Inspection Check List | PDF

Comprehensive Guide to Overhead Crane and Hoist Inspections

Introduction

Regular inspections of overhead cranes and hoists are crucial for ensuring safe and efficient operation. These inspections help identify potential hazards, prevent accidents, and comply with regulatory requirements. Here is a detailed guide on how to conduct these inspections.

Types of Inspections

Frequent Inspections

Frequent inspections, often referred to as daily, weekly, or monthly inspections, are essential for cranes in regular use.

Daily Inspections

• Visual Checks: Inspect hooks for cracks, bends, deformations, and thread damage. Ensure the hook safety latch is functioning correctly[3][4].
• Mechanical Checks: Check hoist chains and end connections for stretch, excessive wear, twist, or distortion. Inspect wire cables and end connections for proper lubrication, broken strands, or excessive wear[3][4].
• Electrical and Hydraulic Systems: Check lines, valves, tanks, and other hydraulic/air components for deterioration or leaks. Ensure all electrical components and connections are in good condition[3][4].
• Operating Mechanisms: Verify that all operating mechanisms are properly adjusted and functioning correctly. Check for unusual sounds or signs of wear[3][4].

Weekly and Monthly Inspections

• Alignment and Runway: Check the alignment of the crane and runway to ensure they are properly aligned[4].
• Electrical Components: Inspect all electrical components and connections for signs of wear or damage. Test the functioning of safety devices such as limit switches and brakes[4].
• Load Testing: Perform a load test to ensure the crane can safely lift its rated capacity[4].
• Hoist and Trolley: Ensure the hoist, lever, trolley, bridge, and runway systems contain no broken, loose, or damaged parts. Check the load block, sheaves, and drums for signs of deformation[3].

Periodic Inspections

Periodic inspections are more thorough and are required at specific intervals.

Semi-Annual and Annual Inspections

• Structural Components: Inspect the condition of structural components such as boom and crane structure for bent or twisted parts, broken welds, cracks, or heavy rust[2][4].
• Safety Devices: Test the functioning of all safety devices including limit switches, brakes, and indicators (load, wind, boom angle)[2][4].
• Electrical Components: Perform a thorough inspection of all electrical components, including wiring, connections, and control panels. Clean electrical components to prevent dirt or debris buildup[4].
• Brakes and Gearboxes: Inspect and adjust brakes according to the manufacturer’s recommendations. Change the oil in gearboxes as per the manufacturer’s schedule[4].

Inspection Procedures for Idle Cranes

Cranes Idled for 1 to 6 Months

• Daily Inspection Procedures: Before use, perform all daily inspection procedures. This includes thorough inspections of ropes and a written, dated report on their condition[1][2].

Cranes Idled for More Than 6 Months

• Periodic Inspection: Conduct a periodic inspection before use. This includes all monthly inspection procedures, a thorough inspection of ropes, and a written, dated report on the condition of the crane and ropes[1][2].

Documentation and Record Keeping

• Inspection Logs: Keep detailed records of all inspections and maintenance performed on the overhead crane. Inspectors must sign and date the inspection log or checklist to confirm completion[1][4].
• Record Retention: Maintain records of all frequent and periodic inspections for at least one year[1].

Corrective Actions

• Addressing Deficiencies: Any deficiencies identified during inspections must be addressed before the crane is put back into service. Cranes with deficiencies should be tagged “out of service” until repairs or corrections are made[1][2].
• Urgency of Action: Prioritize corrective actions based on their urgency. Critical issues that could lead to immediate hazards should be addressed immediately, while less critical issues can be scheduled for repair within a specified timeframe[2].

Qualified Personnel and Training

• Qualified Inspectors: Periodic inspections must be completed by qualified personnel who have the necessary knowledge, training, and experience to identify and address potential hazards[1][5].
• Training and Certification: Ensure that all operators and inspectors are properly trained and certified according to OSHA standards and other relevant regulations[5].

Preventive Maintenance

• Manufacturer’s Recommendations: Follow the manufacturer’s recommendations for inspection and maintenance to ensure the safe operation and longevity of the crane[4].
• Regular Maintenance: Perform regular preventive maintenance, including tasks such as changing gearbox oil, inspecting and adjusting brakes, and testing safety devices[4].

By following this comprehensive guide, you can ensure that your overhead cranes and hoists are inspected and maintained properly, enhancing safety and efficiency in your operations.

Free Crane Inspection Checklist | PDF

Comprehensive Guide to Crane Safety: Checklists and Inspections

Introduction

Crane safety is a critical aspect of construction and industrial operations, ensuring the protection of workers, equipment, and the surrounding environment. This guide outlines the essential elements of crane safety, including pre-operational checks, regular inspections, and compliance with regulatory standards.

Pre-Operational Checks

Ground Conditions and Setup

• Determine the adequacy of ground conditions beneath the equipment set-up area, including support/foundation, matting, cribbing, and blocking[1][4][5].

Equipment Inspection

• Check for visible indications of repairs on the equipment.
• Inspect the area of operation for any hazards or obstacles.
• Ensure adequate housekeeping and inspect other machinery in the vicinity[1].

Power Line Safety

• When overhead power lines are present, verify that the utility owner/operator was contacted and if the lines are energized. Obtain the voltage of the power lines and ensure a work zone around the crane is demarcated with appropriate encroachment prevention steps[1][4].

Signal Person Qualifications

• Verify the qualifications and documentation of the signal person. Ensure the communication system used matches the one specified on the signal person’s qualification documentation[1][4].

Regular Inspections

Daily Inspections

• Conduct a visual inspection of all crane parts at the start of each shift.
• Check for leaks, loose parts, and malfunctions in the crane’s control systems.
• Inspect control mechanisms, pressurized lines, hydraulic systems, hooks, latches, wire rope, electrical apparatus, tires, and ground conditions.
• Test safety devices and emergency stops[2][3][4].

Weekly Inspections

• Perform a more detailed inspection than daily checks.
• Check the bridge and trolley tracks for proper alignment.
• Inspect electrical systems and ensure connections are tight.
• Test limit switches and other controls[2].

Monthly Inspections

• Conduct a thorough examination including functional tests.
• Inspect structural parts like hooks, sheaves, drums, ropes, and chains.
• Test the crane under load to detect any potential failures.
• Review safety documents and records[2][3][4].

Annual/Comprehensive Inspections

• Perform an annual or biannual thorough examination based on crane usage and operational conditions.
• Inspect boom and jib, sheaves and drums, pins, bearings, shafts, gears, rollers, and locking devices.
• Check brake and clutch systems, safety devices, power plants, chains, hoses, fittings, and tubing.
• Inspect outrigger or stabilizer pads/floats, electrical components, warning labels, operator seat, steps, ladders, handrails, and guards[2][3][4].

Operational Safety

Load Planning and Execution

• Verify that lift plans are being followed.
• Ensure the weight of the load is within the capacity of the equipment or below 75% if a load moment indicator is used.
• Determine how the operator and/or rigger are calculating the weight of the load (e.g., using a bill of lading, marked weight, load moment indicator, or crane scale)[1].

Personnel Hoisting

• Identify who determined that it is infeasible to use another method to reach the work area and that it is necessary to use the crane for hoisting personnel.
• Ensure compliance with specific regulations for hoisting personnel, including the use of two-blocking devices and power-controlled lowering[1][4].

Operator Qualifications and Training

• Verify operator qualifications and training.
• Observe crane operations and interview both the employer and the operator to determine competency in operating the equipment safely[1][4].

Compliance with Regulations

OSHA Standards

• Follow OSHA regulations for crane inspections outlined in 1926.1412, including specific requirements for tower cranes in 1926.1435.
• Ensure compliance with standards for inspections, signal person qualifications, power line safety, keeping clear of the load, operation, assembly/disassembly, operator qualification and certification, hoisting personnel, wire rope inspection, and training[4].

Manufacturer’s Instructions

• Review and follow the manufacturer’s instructions for inspection and maintenance, which may be more comprehensive than OSHA regulations[3][4].

Documentation and Record-Keeping

Inspection Records

• Document all inspections, including daily, weekly, monthly, and annual checks.
• Keep records of any issues or irregularities found during inspections and ensure they are addressed promptly[2][3][4].

Safety Meetings

• Verify that employers are holding required meetings, such as planning meetings for working near overhead power lines, conducting assembly/disassembly, or hoisting[1].

Structural and Component Inspection

Visual Inspection

• Conduct a visual check for signs of wear, damage, or deformation in critical components such as wire ropes, hooks, and structural elements[2][3][4].

Operational Inspection

• Test the crane’s operational systems, including hoists, brakes, and limit switches, to ensure everything is functioning properly[2][3].

Structural Inspection

• Inspect the crane’s structure, including beams, framework, and connections for damage or stress[2].

Additional Safety Measures

Safety Devices and Operational Aids

• Ensure that safety devices and operational aids are functioning properly.
• Determine if employees are compensating for non-functioning aids and devices and if parts are on order for repairs[1].

Load Handling Equipment

• Inspect all rigging equipment, such as slings, chokers, shackles, for damage, wear, safe working load tags, capacity, and safety factor[1].

High Voltage and Swing Clearance Protection

• Ensure high voltage warning signs are installed in the cab and on the crane exterior.
• Verify materials are in place to guard the rear swing area[3].

By adhering to these guidelines, construction and industrial sites can significantly enhance crane safety, reduce the risk of accidents, and ensure compliance with regulatory standards. Regular inspections, proper training, and meticulous record-keeping are key to maintaining a safe and efficient working environment.

Crane Log

Since the provided URL is not accessible, I will create a comprehensive guide based on the general best practices and detailed information available from the other sources on the topic of crane inspection, maintenance, and safety.

Guide to Inspecting and Maintaining Cranes

Introduction

Crane inspection and maintenance are crucial for ensuring the safety and efficiency of crane operations. This guide outlines the key steps, components, and best practices involved in inspecting and maintaining cranes.

Routine Inspection and Maintenance

Daily Inspections

• Visual Inspection: Check for any visible signs of wear, damage, or corrosion on structural components, critical parts, and moving parts.
• Functional Checks: Verify the effective operation of controls, interlocks, indicating devices, travel deceleration switches, and hoist upper and lower limit switches.
• Hydraulic and Pneumatic Systems: Check for leaks in lines, tanks, valves, and pumps.
• Wire Ropes and Sheaves: Inspect the condition of ropes and sheaves, ensuring correct rope tracking.
• Tires and Wheels: Check for wear on wheels and tires.
• Safety Devices: Test anti-collision systems, load moment indicators (LMIs), and rated capacity indicators (RCIs)[1][4].

Periodic Inspections

• Annual Inspections: Conduct a thorough inspection of the crane, including:
• Lubrication of moving parts
• Verification of load moment and rated capacity indicators
• Inspection of brakes, gears, fasteners, pins, shafts, and electrical contactors
• Check of filters and fluid levels
• Visual inspection and measurements of structural components
• Inspection of slew ring bolts, drive systems, and braking systems[1].
• Major Inspections: Typically conducted at 10-year intervals, but may be required more frequently based on the crane manufacturer’s instructions. These inspections include:
• Detailed examination of critical components such as slew rings, drive systems, and braking systems.
• Stripping down of components if necessary to inspect for hidden damage.
• Documentation of the inspection process and findings by a competent person[1].

Components to Inspect

Structural Components

• Tower Section Identification: Verify correct assembly and tension of tower bolts.
• Jib and Deck Pendant Pins: Inspect pins and retainers.
• A-Frame Connections: Check connections and retainers.
• Climbing Frame and Connections: Ensure all connections are secure[1].

Mechanical Components

• Brakes and Gears: Inspect for wear and damage.
• Fasteners and Pins: Check for any signs of wear or damage.
• Shafts and Wire Ropes: Inspect for any damage or corrosion.
• Sheaves and Pulleys: Ensure proper alignment and condition[1].

Electrical Components

• Electrical Contactors: Inspect for any signs of wear or damage.
• Power Supply Cable: Verify the condition and phase of the power supply cable.
• Wiring Compliance: Ensure crane wiring complies with relevant electrical standards (e.g., AS/NZS 3000:2007)[1].

Safety Devices and Signage

• Load Moment and Rated Capacity Indicators: Verify accuracy with a test lift using a certified test weight.
• Emergency and Safety Switches: Test interlocks and limiting devices.
• Warning Signs and Control Markings: Ensure all signage is clear and intact[1].

Record Keeping and Documentation

Maintenance Logbooks

• Format and Availability: Maintain records in a suitable format and ensure they are readily available.
• Entries: Clearly describe the work carried out, parts replaced, and include the name and signature of the person performing the work.
• Transfer of Records: Records must be transferred with the ownership of the crane[1][2].

Inspection Records

• Component Specification: Document the components inspected and the areas of the plant inspected.
• Findings: Note signs of wear, damage, cracking, or corrosion.
• Certification: Include a statement from a competent person confirming the crane is safe to operate[1].

Crane Safety and Operational Procedures

Crane Lift Plans

• Submission and Review: Submit and review crane lift plans to ensure all critical components have been identified and reviewed.
• Critical Lift Approval: Complete and approve Critical Lift Approval Forms for lifts that exceed certain criteria (e.g., 75% of the crane’s rated capacity)[3].

Operator Certifications

• Qualifications: Ensure crane operators are certified and have passed necessary exams and drug tests.
• Training: Provide ongoing training to operators on safety procedures and the use of safety devices[4].

Emergency Procedures

• Right to Stop Work: All stakeholders have the right to stop work if an unsafe condition arises.
• Incident Reporting: Document and report any incidents or near-misses to improve safety protocols[3].

Conclusion

Inspecting and maintaining cranes is a complex process that requires meticulous attention to detail and adherence to strict safety protocols. By following this guide, crane operators and maintenance personnel can ensure the safe and efficient operation of cranes, reducing the risk of accidents and ensuring compliance with regulatory requirements.

Forms | Environmental Health and Safety – Penn State

Crane, Hoist, and Sling Safety Guide

Introduction

Ensuring the safe operation of cranes, hoists, and slings is crucial for protecting operators, nearby workers, and the integrity of the equipment. This guide outlines the key safety guidelines, inspection procedures, and operational best practices to adhere to when using these specialized lifting devices.

Equipment Selection and Capacity

Selecting the Properly Sized Equipment

• Ensure that the crane, hoist, and sling are properly sized to handle the load. The equipment should be sufficient or slightly more so for the lifting speed, weight capacity, and duty service of the handling application[3].

Rated Capacity

• The rated load of the crane must be plainly marked on each side of the crane and, if applicable, on each hoist or load block. This rating must be clearly visible to the operator[2][4].

Pre-Operational Checks and Inspections

Daily Inspections

• Conduct regular inspections before the start of each shift, following a pre-inspection checklist that covers the operating mechanism, limit devices, hooks, latches, and lifting media (chain, rope, or strap)[3][4].

Detailed Inspections

• Perform more detailed inspections at frequent and periodic intervals, especially for equipment used outdoors, in harsh environments, or with a higher duty cycle. Report any damage, malfunctions, or unusual performance to managers and remove the hoist from service if necessary[3][4].

Safe Operating Procedures

Positioning the Load

• Ensure the load is directly underneath the hoist before operating. Never attempt a side-pull to reach a load, as this can be dangerous[3].

Attaching the Load

• Use slings or other approved devices to attach the load to the load-block hook. Ensure the sling is properly seated and secured in the base of the hook[1][2].
• Check that the hoist chain or rope has no kinks or twists and is not wrapped around the load. Remove slack from the sling, chain, or cable before lifting[1][2].

Lifting the Load

• Center the hoist over the load to prevent tilting and unequal stress on the sling legs. Test the brakes by lifting the load a few inches and then braking, especially if the load is close to the rated capacity[1][2][3].
• Ensure the load is balanced to prevent slipping and that the sling is padded or protected from sharp edges of the load[1][2][4].

Moving the Load

• Move the load smoothly and deliberately to avoid swinging. Never pull a hoist by the controller cable[1][2].
• Avoid sudden starts and stops, and ensure the load does not come into contact with other equipment, materials, or people. Never suspend loads over personnel[1][2][3].

Lowering the Load

• When lowering a load, ensure that there are at least two wraps of rope remaining on each anchorage of the hoist drum, unless a lower limit device is provided. In such cases, no less than one wrap may remain[1].
• Ease the load up or down to prevent shock loading on the crane[4].

Sling Safety

Sling Selection and Use

• Select sling types based on the characteristics of the environment and materials being loaded. Ensure the sling is used, stored, and maintained correctly[5].
• Never shorten slings with knots, bolts, or other makeshift devices. Ensure sling legs are not loaded in excess of their rated capacities[1][2].

Securing the Load

• Balance loads and attach them securely to the sling. Pad or protect the sling from sharp edges of the load[1][2][4].
• Keep suspended loads away from all obstructions and avoid dragging a loaded sling along the ground. Never pull a sling from under a resting load[1][2].

Handling Slings

• Hands and fingers should not be placed between the sling and its load while the sling is being tightened. Avoid shock loading (abrupt starting or stopping of the load)[1][2].

Additional Safety Considerations

Operator Training and Authorization

• Only designated and authorized personnel who have been properly trained may operate cranes, hoists, and slings[4].

Clearance and Obstructions

• Ensure a minimum clearance of 3 inches overhead and 2 inches laterally between the crane and any obstruction. Ensure passageways, footwalks, or walkways do not present a hazard[4].

Communication and Spotting

• Use audio or hand signals for communication between the crane operator and spotter, especially when traversing long distances or controlling loads[4].

Post-Operational Procedures

Storing the Equipment

• Store slings and other equipment properly when not in use to prevent mechanical damage, moisture, corrosives, extreme temperatures, or kinking[1].

Leaving the Controls

• Never leave the controls unattended while a load is suspended. If necessary to leave, lower the load to the floor[1].

Maintenance and Repair

Regular Maintenance

• Ensure cranes, hoists, and slings are maintained in proper working order and repaired when necessary. Schedule inspections and testing as required[4].

Conclusion

Adhering to these safety guidelines and best practices is essential for ensuring the safe and efficient operation of cranes, hoists, and slings. Regular inspections, proper training, and careful attention to load handling and equipment maintenance are critical components of a comprehensive safety program.

Crane Inspection Checklist Form Template

Comprehensive Guide to Crane Inspection Checklists

Introduction

Crane inspections are crucial for ensuring the safety and efficiency of crane operations. These inspections help comply with legal regulations, mitigate risks, and prevent costly repairs and workplace incidents. Here is a detailed guide on what a crane inspection entails, the types of inspections, and how to conduct them effectively.

What is a Crane Inspection?

A crane inspection is a systematic evaluation of a crane’s condition to ensure it is in peak operating order and meets all safety standards. This process involves checking various components of the crane to identify any potential hazards or defects.

Types of Crane Inspections

Initial Inspection

Before any new or altered crane is put into use, an initial inspection must be conducted. This inspection checks the crane’s installation, components, and functions to ensure everything is correctly set up and safe for operation[2][3].

Frequent Inspections

These inspections are performed on a regular basis, typically daily or monthly, depending on the crane’s usage. They involve visual and operational checks to identify any abnormalities or damage.
– Daily Inspections: Focus on critical components such as controls, lines, tanks, valves, hooks, chains, ropes, safety devices, tires, outriggers, fire extinguishers, cab windows, lubrication, and boom structure. These inspections help detect immediate hazards and ensure the crane is safe for daily use[1][4].
– Monthly Inspections: Include a more thorough check of components like hoist brakes, wire ropes, load chains, hooks, and latches. Inspectors look for signs of wear, damage, or corrosion that could affect the crane’s performance and safety[2][3].

Periodic Inspections

These inspections are conducted at longer intervals, typically semi-annually or annually, and are more comprehensive.
– Semi-Annual Inspections: For cranes that are not in regular use but are on standby, these inspections ensure the crane remains in good condition.
– Annual/Comprehensive Inspections: These detailed inspections are required for all cranes in regular use and must be performed by qualified personnel. They cover all aspects of the crane, including structural integrity, mechanical components, and electrical systems[3][4].

Components to Inspect

Controls and Operating Mechanisms

Check for improper adjustments or excessive wear on controls and operating mechanisms.

Lines, Tanks, Valves, and Hydraulic/Air Systems

Inspect for deterioration or leakage in these systems.

Hooks and Safety Clips

Ensure hooks are not deformed or cracked and safety clips are in good condition.

Chains and End Connections

Look for excessive wear, twist, stretch, or distortion of links beyond the manufacturer’s specifications.

Ropes, Reeving, Slings, and End Connections

Check for excessive wear, twist, stretch, kinks, or broken wires.

Safety Devices

Verify that safety devices such as belt-chain gear guards are properly adjusted and not missing or broken.

Tires and Outriggers

Check the inflation and condition of tires and the locking devices and general condition of outriggers.

Fire Extinguisher

Ensure the fire extinguisher is present and not discharged.

Cab Windows

Verify that cab windows are not broken or missing.

Lubrication

Check the engine oil level and the condition of moving crane parts.

Boom and Crane Structure

Inspect for bent or twisted parts, broken welds, cracks, or heavy rust.

Bolts and Rivets

Check for loose bolts or rivets.

Sheaves and Drums

Look for excessive wear, cracks, or other damage.

Pins, Bearings, Shafts, Rollers, Gears, Locking and Clamping Devices

Inspect for excessive wear, distortion, or cracks.

Brake Systems

Check for excessive wear on brake system parts.

Indicators

Verify the accuracy of load, wind, and boom angle indicators.

Power Plant

Ensure the power plant (gas, diesel, electric, etc.) is performing properly and complying with safety rules.

Chain Drives and Sprockets

Check for excessive wear on chain drives and sprockets.

Electrical Apparatus

Inspect for deterioration of wiring, worn or dirty controls, and poor connections[1][2][3].

Conducting the Inspection

Qualified Personnel

Only experienced and trained individuals should conduct crane inspections. These inspectors must have formal training in safety and design codes, federal, state, and local standards, safe operating practices, and proper documentation procedures[2][4].

Documentation

Use a structured checklist to log findings during the inspection. Document any defects, take photos or notes, and tag the crane for downtime service if necessary. The inspection report should be finalized, approved by management, and kept on file for recordkeeping[2][3].

Corrective Actions

Any deficiencies identified during the inspection must be addressed before the crane is put back into service. This includes immediate repairs, ordering repair parts, and re-inspecting the crane once repairs are completed[1][3].

Importance of Regular Inspections

Regular crane inspections are essential for several reasons:
– Compliance with Regulations: Inspections ensure compliance with OSHA and other safety standards, avoiding costly fines and legal issues.
– Safety: Inspections help mitigate the risk of workplace incidents and ensure the safety of workers and bystanders.
– Preventive Maintenance: Regular checks help in identifying and addressing potential issues before they become major problems, reducing downtime and maintenance costs.
– Efficiency: Well-maintained cranes operate more efficiently, enhancing productivity and reducing the risk of accidents[2][4].

Customizing Inspection Checklists

Inspection checklists should be customized to suit specific crane types, models, and operating conditions. This ensures that the unique features and potential risks of each crane are adequately addressed. State-specific standards and industry-specific rules should also be considered when customizing the checklists[2][4].

By following this guide, operators and employers can ensure that their crane inspections are thorough, compliant, and effective in maintaining safety and efficiency in the workplace.

Crane Monthly Inspection Check List | PDF

Comprehensive Guide to Overhead Crane and Hoist Inspections

Introduction

Regular inspections of overhead cranes and hoists are crucial for ensuring safe and efficient operation, complying with regulatory requirements, and preventing accidents. This guide outlines the key components, frequencies, and procedures for conducting these inspections.

Types of Inspections

Frequent Inspections

Frequent inspections are conducted regularly to ensure the crane or hoist is in good working condition before each use.

Daily Inspections

• Check the condition of wire ropes or chains, and the functioning of limit switches and brakes[4].
• Inspect hooks for cracks, bends, deformations, and thread damage[3].
• Verify that all warning labels are clean and legible[3].
• Check the hoist chains and end connections for stretch, excessive wear, twist, distortion, or interference[3].
• Ensure that pendant controls move in the correct direction and operate properly[3].

Weekly Inspections

While not always mandatory, weekly inspections can include more detailed checks such as:
– Inspecting the alignment of the crane and runway[4].
– Checking the condition of electrical components and connections[4].

Monthly Inspections

Monthly inspections are more thorough and should include:
– Checking the alignment of the crane and runway[4].
– Inspecting the condition of electrical components and connections[4].
– Testing the functioning of safety devices such as limit switches and brakes[4].
– Inspecting the condition of structural components like bolts, rivets, and sheaves[2][4].

Periodic Inspections

Periodic inspections are conducted at longer intervals and are more comprehensive.

Semi-Annual Inspections

For standby cranes or those not in regular use, semi-annual inspections may be required. These include:
– All monthly inspection procedures[2].
– Thorough inspection of ropes and other critical components[2].

Annual Inspections

Annual inspections are mandatory and must be performed by qualified personnel.
– Inspect the condition of structural components, such as the boom and crane structure[2][4].
– Test the functioning of safety devices[4].
– Perform a thorough inspection of all electrical components, including wiring, connections, and control panels[4].
– Conduct a load test to ensure the crane can safely lift its rated capacity[4].

Inspection Procedures

Pre-Operation Inspection

Before each use, the operator or a designated person must conduct a pre-operation inspection using the frequent inspection checklist. This includes checking:
– Controls and operating mechanisms for proper adjustment and excessive wear[2].
– Lines, tanks, valves, and other parts in air or hydraulic systems for deterioration or leakage[2].
– Hooks for deformation or cracks, and safety clips for poor condition[2].
– Chains and end connections for excessive wear, twist, stretch, or distortion[2].
– Ropes, reeving, slings, and end connections for excessive wear, twist, stretch, kinks, or broken wires[2].

Inspection of Idle Cranes

Cranes that have been idle for different periods require specific inspections:
– Cranes idle for 1 to 6 months: Conduct a documented frequent inspection before use[1].
– Cranes idle for more than 6 months: Conduct a documented periodic inspection before use[1].

Documentation and Record Keeping

• Inspectors must sign and date the inspection log or checklist to confirm completion[1].
• Keep a record of all frequent and periodic inspections for at least one year[1].
• Any deficiencies identified during an inspection must be documented, and the crane should be tagged “out of service” until repairs are completed[1].

Qualified Personnel and Manufacturer’s Recommendations

• Periodic inspections must be completed by qualified personnel who have the necessary knowledge, training, and experience[1][5].
• Always follow the manufacturer’s recommendations for inspection and maintenance to ensure safe operation and prolong the lifespan of the crane[4].

Safety Considerations

Common Hazards

• Unlevel cranes can cause accidents, so ensure the crane is level before operation[5].
• Structural damage to the boom or mast can occur if the crane is not inspected regularly[5].
• Unstable ground conditions, especially in poor weather, can lead to crane instability and accidents[5].

Corrective Actions

• Address any issues found during inspections promptly to prevent unsafe operation or further damage to the equipment[1][4].
• Ensure that all safety devices, such as limit switches and brakes, are functioning properly[2][4].

Conclusion

Regular and thorough inspections of overhead cranes and hoists are essential for maintaining safety, complying with regulations, and ensuring efficient operation. By following the outlined inspection frequencies, procedures, and documentation requirements, operators can significantly reduce the risk of accidents and extend the lifespan of their equipment.

MONTHLY HYDRAULIC CRANE INSPECTION RECORD

Given that the specific website and document you mentioned are not accessible, I will create a comprehensive guide based on the general information and checklists provided in the other sources.

Crane Inspection Guide

Introduction

Crane inspections are crucial for ensuring the safety and proper functioning of crane equipment. These inspections help identify potential hazards, prevent accidents, and maintain compliance with regulatory standards.

Types of Crane Inspections

Frequent Inspections

Frequent inspections are conducted at daily to monthly intervals and focus on the day-to-day operating mechanisms of the crane.

Daily Inspection Checklist

• Operating Mechanisms: Check for any maladjustments that could interfere with proper operation or excessive wear of components[1][3][5].
• Hydraulic and Air Systems: Inspect lines, tanks, valves, and drain pumps for deterioration or leakage[1][3][5].
• Hooks and Hoist Chains: Check for deformation, cracks, excessive wear, twist, or distortion of hooks and hoist chains, including end connections[1][3][5].
• Rope Reeving: Ensure the wire rope reeving system is working according to the manufacturer’s recommendations[1][3].
• Other Components: Check for excessive wear on components such as belts, hoses, and tires[2][3].

Monthly Inspection Checklist

• Detailed Check of Hooks and Hoist Chains: Maintain a certification record with the inspector’s signature and date for monthly inspections[1][3].
• Thorough Inspection of Hydraulic Systems: Ensure all hydraulic systems are functioning correctly and there are no leaks or deteriorations[1][3].

Periodic Inspections

Periodic inspections are more comprehensive and can occur bimonthly, quarterly, or annually, depending on the crane’s activity and service environment.

Annual Inspection Checklist

• Structural Members: Inspect for deformed, cracked, or corroded members[1][3][5].
• Bolts and Rivets: Check for loose bolts or rivets[1][3][5].
• Sheaves and Drums: Inspect for cracked or worn sheaves and drums[1][3][5].
• Pins, Bearings, Shafts, Gears, and Locking Devices: Check for worn, cracked, or distorted components[1][3][5].
• Brake Systems: Examine for excessive wear on brake system parts, linings, pawls, and ratchets[1][3][5].
• Indicators: Verify the accuracy of load, wind, and other indicators over their full range[1][3][5].
• Power Plants: Check for improper performance in gasoline, diesel, electric, or other power plants[1][3][5].
• Electrical Apparatus: Inspect for pitting or deterioration of controller contactors, limit switches, and push-button stations[1][3][5].
• Chain Drive Sprockets and Chain Stretch: Check for excessive wear of chain drive sprockets and extreme chain stretch[1][3][5].

Initial Inspections

Initial inspections are required before the first use of a new, altered, or used crane.

Initial Inspection Checklist

• Basic Crane Functions: Test the basic functions of the crane[3].
• Load Test: Perform a load test to ensure the crane can handle its rated capacity[3].
• Visual Inspection: Conduct a thorough visual inspection to identify any safety hazards or damaged parts that need to be replaced before operation[3][5].

Additional Inspection Requirements

Cranes Not in Regular Use

• Monthly Inspection for Cranes Idled 1-6 Months: Perform all daily inspection procedures and a thorough inspection of ropes. Maintain a written and dated report on the condition of the ropes[5].
• Thorough Inspection for Cranes Idled 6 Months or More: Conduct all monthly inspection procedures and a thorough inspection of ropes. Maintain a written and dated report on the condition of the crane and ropes[5].
• Standby Cranes: Inspect at least semi-annually, following the same procedures as for cranes idled 1-6 months[5].

Pre-Use Inspection for Mobile Cranes

Daily/Pre-Use Checklist

• Engine and Fuel: Check engine oil level, fuel level, and coolant level[2].
• Tires and Tracks: Inspect for damage or excessive wear[2].
• Safety Equipment: Ensure the fire extinguisher is accessible, adequately charged, and properly sealed. Check the reverse alarm and all lights and windows[2].
• Control Mechanisms: Check for maladjustments interfering with proper operation[2].
• Hydraulic Systems: Inspect for deterioration or leakage in lines, tanks, hoses, valves, pumps, cylinders, and other parts of air or hydraulic systems[2].
• Hooks and Latches: Visual inspection for cracks, deformation, and wear[2].
• Load Indicating Systems: Check the load indicating, anti-two-block warning, and two-block damage prevention systems for proper operation[2].
• Hoist Ropes: Inspect for kinking, crushing, unstranding, birdcaging, or corrosion[2].

General Inspection Tips

Lockout/Tagout

Ensure the crane is locked out and de-energized before any inspection to prevent accidental operation[4].

Area Around the Crane

• Check for a nearby fire extinguisher.
• Ensure no warning signs are lit, and investigate if they are.
• Clear the area within the crane’s lifting radius from people and items that could be damaged[4].

Safety Equipment

• Inspect the crane bottom block for visible damage and cracks.
• Check the sheaves to ensure they don’t make strange noises or grind during operation.
• Verify the capacity markings are clear[4].

Wire Rope and Load Chain

• Check the diameter of the wire rope for any decrease.
• Inspect for corrosion, breaks, or other visible damage to the wire.
• Examine each chain link for corrosion, cracks, and other signs of damage.
• Check for indications of wear at the contact points[4].

Other Items

• Check for diesel, oil, or gasoline leaks.
• Ensure brakes work correctly.
• Visually inspect rollers, rivets, and pins.
• Check bearings, rollers, gears, pins, and shafts for satisfactory condition.
• Ensure no loose items on or near the crane that could become fall hazards[4].

By following these detailed checklists and guidelines, you can ensure that your crane equipment is safe, well-maintained, and compliant with regulatory standards. Regular inspections are key to preventing accidents and extending the lifespan of your crane.

Tower Crane “Weekly and Monthly Inspection”

Comprehensive Guide to Weekly and Monthly Tower Crane Inspections

Introduction

Regular inspections of tower cranes are crucial for ensuring safety, preventing accidents, and maintaining compliance with regulatory standards. This guide outlines the key elements and procedures for conducting weekly and monthly inspections of tower cranes.

Frequency of Inspections

Tower crane inspections are categorized into frequent (daily to monthly) and periodic (bimonthly, quarterly, or annually) inspections.

Daily Inspections

While daily inspections are essential, the focus here is on weekly and monthly checks. However, it is important to note that daily inspections lay the groundwork for more thorough weekly and monthly inspections.

Weekly Inspections

Visual Examination

• Conduct a detailed visual inspection of all crane parts to identify any signs of wear, damage, or maladjustments.
• Check the bridge and trolley tracks to ensure they are properly aligned and free from obstructions[3].

Mechanical and Electrical Systems

• Inspect the hydraulic systems, hoses, and cylinders for any leakage or damage.
• Check the electrical systems, ensuring all connections are tight and there are no signs of wear or damage on wires and cables[2][3].

Safety Equipment and Controls

• Test limit switches and other control mechanisms to ensure they are functioning correctly.
• Check the safety latch on the hook and ensure it is in good working condition[1][3].

Structural Integrity

• Inspect the tower crane’s foundation to ensure it is as per the design specifications and free from any defects.
• Check the counterweight for proper fixation and any signs of damage[1].

Monthly Inspections

In-Depth Examination of Structural Parts

• Inspect hooks, sheaves, and drums for any signs of wear, deformation, or corrosion.
• Check ropes and chains for excessive wear, corrosion, or other visible damage[3].

Load Testing

• Perform load tests to ensure the crane is operating within its safe working load limits.
• Check the load indicators and safe load indicators to ensure they are in working condition[3].

Brake and Hoist Systems

• Test the brake system to ensure it is functioning correctly and can stop the crane safely.
• Inspect the hoist chains, including end connections, for excessive wear, twist, or stretch beyond the manufacturer’s recommendations[2][3].

Electrical and Power Systems

• Inspect the power cable for any damage and ensure all power connections are made through industrial plugs.
• Check the anemometer and other wind indicators to ensure they are in working condition[1].

Safety Documents and Records

• Review safety documents and records to ensure all inspections and maintenance activities are up-to-date and compliant with regulations.
• Verify that the operator has a suitable license and valid experience certificate[1][3].

Additional Checks

Area Around the Crane

• Ensure the area within the crane’s lifting radius is clear of people and objects that could be damaged.
• Check for the presence of a fire extinguisher and ensure it is in good condition[4].

Lockout/Tagout Procedures

• Ensure the crane is properly locked out or tagged out before any inspection or maintenance work begins.
• De-energize the crane to prevent any accidental operation during the inspection[4].

Documentation and Reporting

• Maintain comprehensive records of all inspections, including daily checks, weekly inspections, and monthly inspections.
• File maintenance work sheets, breakdown reports, and thorough examination reports in the machine history file[5].

Conclusion

Regular weekly and monthly inspections of tower cranes are critical for maintaining safety, efficiency, and compliance. By following this guide, you can ensure that your tower crane is thoroughly inspected and maintained, reducing the risk of accidents and downtime. Always adhere to the manufacturer’s recommendations and regulatory standards to guarantee the safe operation of the crane.

Crane Inspection Checklist – Fill Online, Printable, Fillable …

Comprehensive Guide to Crane Daily and Periodic Inspections

Introduction

Crane inspections are crucial for ensuring the safety and efficiency of crane operations. These inspections help identify potential hazards, prevent accidents, and comply with regulatory requirements. Here is a detailed guide on how to conduct daily and periodic crane inspections.

Types of Crane Inspections

Frequent Inspections

Frequent inspections include daily to monthly checks and are essential for maintaining the safe operation of cranes.

Daily Inspections

• Maladjustments and Interference: Check all control mechanisms for maladjustments that could interfere with proper operation[2][4][5].
• Deterioration and Leakage: Inspect lines, tanks, valves, drain pumps, and other air or hydraulic systems for any signs of deterioration or leakage[1][2][4].
• Hooks and Latches: Inspect hooks and latches for cracks, deformation, and wear. Ensure safety clips are in good condition[2][4][5].
• Hoist Chains and Ropes: Check hoist chains and end connections for deformities, wear, twist, or distortion. Also, inspect hoist ropes for kinking, crushing, unstranding, birdcaging, or corrosion[1][2][4].
• Tires and Tracks: Check tires or tracks for damage or excessive wear[2][4].
• Fire Extinguisher: Ensure the fire extinguisher is accessible, adequately charged, properly sealed, and undamaged[2].
• Brake Operation: Test the brake system to ensure it is functioning correctly[2][5].
• Lights and Windows: Check all lights and windows for proper condition[2].
• Control Mechanisms: Verify that all control mechanisms are functioning correctly and not showing signs of excessive wear[2][5].

Monthly Inspections

In addition to daily checks, the following items should be inspected on a monthly basis:
– Hooks and Chains: Maintain a certification record with the inspector’s signature and date for hooks and chains[1].
– Wire Rope Reeving System: Ensure the wire rope reeving system is working according to the manufacturer’s recommendations[1].

Periodic Inspections

Periodic inspections are more comprehensive and are typically conducted on an annual basis or as required by specific conditions.

Annual/Comprehensive Inspections

These inspections are more detailed and include the following:

Structural Components

• Deformed, Cracked or Corroded Members: Inspect for any deformed, cracked, or corroded members[1][4].
• Loose Bolts or Rivets: Check for loose bolts or rivets[1][4].
• Sheaves and Drums: Inspect for cracked or worn sheaves and drums[1][4].

Mechanical Components

• Brake and Clutch System: Check for excessive wear on brake and clutch system parts, linings, pawls, and ratchets[1][4].
• Pins, Bearings, Shafts, Gears: Inspect for worn, cracked, or distorted pins, bearings, shafts, gears, rollers, locking and clamping devices[1][4].

Electrical and Hydraulic Systems

• Electrical Apparatus: Check for pitting or other deterioration of controller contactors, limit switches, and pushbutton stations[1].
• Hydraulic Systems: Inspect for any leaks or deterioration in hydraulic systems[1][4].

Safety Devices and Indicators

• Load, Wind, and Other Indicators: Check for any inaccuracy in load, wind, and other indicators[1][4].
• Safety Devices: Ensure all safety devices, such as belt-chain gear guards, are properly adjusted and not missing or broken[1][4].

Power Plant and Tires

• Power Plant: Check for faulty or unsafe powerplants, including leaking exhaust and emergency shut-down features[1].
• Tires: Inspect tires for damage or excessive wear[1][4].

Additional Inspection Requirements

Post-Assembly and Modification

• Inspect the crane after assembly and any modifications to ensure all components are properly installed and functioning[3].

After Repair or Adjustment

• Conduct inspections after any repairs or adjustments to the crane to ensure that the work was done correctly and safely[3].

Standby and Idle Cranes

• Cranes that are not used regularly or are on standby must also be inspected. For cranes idled for 1-6 months, perform all daily inspection procedures and a thorough inspection of ropes. For cranes idled for more than 6 months, perform all monthly inspection procedures and a thorough inspection of ropes and the crane itself[4].

Documentation and Reporting

• All inspections must be documented, including the date, the inspector’s signature, and any findings or corrective actions required[1][2][4].
• For monthly and annual inspections, maintain detailed records that include certification by the inspector[1][3].

Qualified and Competent Inspectors

• Inspections must be conducted by a qualified and competent person who has the knowledge, training, and experience to identify and address potential hazards[3].

Safety Precautions

• Always use personal protection equipment during inspections.
• Ensure the crane is properly leveled and on stable ground to prevent accidents.
• If any malfunctions or unusual noises are observed, stop using the crane immediately and contact the supervisor or safety coordinator[5].

By following this comprehensive guide, you can ensure that your crane operations are safe, efficient, and compliant with regulatory requirements. Regular inspections are key to preventing accidents and maintaining the integrity of your equipment.

CRANE INSPECTION LOG

Given the provided sources, it appears the website in question is related to Maintainer, a company that provides service manuals and other resources for truck bodies, cranes, and related equipment. Here is a structured guide based on the typical content found on such websites:

Service Manuals and Documentation

Accessing Service Manuals

• To access the service manuals, you need the serial number of your truck body and the last six characters of your vehicle’s VIN.
• For bodies shipped without a truck, use “SBO” in the VIN field.
• For Lube Skid or Crane only purchases, use “SKID” or “CRANE” respectively in the VIN field[3].

Searching for Manuals

• Use the search form on the website to pull up a PDF version of your truck body operator’s manual.
• The database includes bodies from the past eight years (Models DA, EE, FF, GG, HH, II, JJ, and 19)[3].

QR Codes

• Starting from model year GG, units have a QR code in the body cabinet that can be scanned with a smartphone or tablet to access the manual and other information[3].

Operation and Maintenance

General Maintenance

• The service manuals include recommended maintenance schedules and instructions for service trucks and cranes.
• These manuals incorporate OSHA 1926 subpart CC regulations to ensure compliance with safety standards[3].

Specific Components

• Manuals are available for various components such as:
• DEF purge system: Instructions on using Maintainer’s DEF purge system.
• Filters: Suggested filter replacement schedules.
• Cranes: Operation and maintenance instructions, including wireless remote and Advanced Crane Control (A.C.C.) system guides[3].

Troubleshooting and Inspection

Crane Inspection Checklist

• A detailed checklist is provided for inspecting cranes to ensure they are in good working condition and comply with safety regulations[3].

Common Issues

• If the search does not find your manual or you encounter issues, contact the service department with your work order number or vehicle serial number for assistance.

Additional Resources

Other Manuals

• Additional manuals are available for other equipment such as:
• Vanair air compressors
• Sandpiper evac pumps
• Chelsea Powershift PTOs
• Magnetek LMI wireless systems[3].

Contact Information

• For any inquiries or issues not resolved by the manuals, contact the service department at 866-781-3259 or email your inquiry to the specified address.

Registration and Access

No Registration Required for Manuals

• You do not need to register to access the service manuals; however, having the necessary serial numbers and VIN information is crucial.

Conclusion

• The Maintainer website provides comprehensive resources for the operation, maintenance, and troubleshooting of truck bodies and related equipment.
• Ensuring you have the correct serial numbers and VIN information is key to accessing the relevant service manuals.
• Regular maintenance and inspections, as outlined in the manuals, are essential for the safe and efficient operation of the equipment.

Frequently Asked Questions (FAQs)

Who is responsible for conducting monthly crane inspections in China?

Monthly crane inspections in China are typically the responsibility of trained and qualified personnel, often referred to as crane inspectors or maintenance supervisors. These individuals must have a thorough understanding of crane operation, maintenance, and safety standards. They are usually appointed or authorized by the company or the crane’s owner to ensure that the inspections are conducted correctly and that all safety protocols are followed.

What components are typically inspected during a monthly crane inspection?

During a monthly crane inspection, several critical components are checked to ensure the crane’s safety and proper functioning. These include the load line, trolley line, and boom hoist rope for signs of wear, damage, or corrosion. Inspectors also examine the brakes for adjustment and wear, check the load line path including drums, sheaves, bearings, and mounts, and verify the condition of guy ropes, pendant lines, cable clips, thimbles, and ferrules. Additionally, the inspection covers the condition of belts for tension and signs of chafing, the functionality of the fire extinguisher, and the integrity of windows and guards for visibility.

How often should the inspection records be updated and who should have access to them?

Inspection records for monthly crane inspections should be updated immediately after each inspection. These records are crucial for tracking the maintenance history of the crane and ensuring compliance with safety regulations. The records should be accessible to the crane operators, maintenance supervisors, and other relevant personnel to ensure that any defects or faults identified during the inspection are addressed promptly. Additionally, these records may need to be reviewed by regulatory bodies or auditors to verify compliance with safety standards.

Can a monthly crane inspection checklist be customized for specific crane types or operating conditions?

Yes, a monthly crane inspection checklist can and should be customized to suit specific crane types, models, and operating conditions. Different cranes may have unique features or potential risks that need to be addressed. For example, a tower crane may require additional checks on its slewing rings, jib backstops, and counterweight supports compared to a mobile crane. Customizing the checklist ensures that all relevant components and safety aspects specific to the crane in use are thoroughly inspected.

What are the consequences of failing to conduct or properly document monthly crane inspections?

Failing to conduct or properly document monthly crane inspections can have serious consequences. From a safety perspective, undetected defects or faults can lead to accidents, injuries, or even fatalities. From a regulatory standpoint, non-compliance with safety standards can result in fines, penalties, or even the shutdown of operations. Additionally, inadequate documentation can make it difficult to prove that inspections were performed, which can lead to legal and financial repercussions. Proper inspections and documentation are essential to maintaining a safe working environment and ensuring compliance with relevant laws and regulations.