In the dynamic and rapidly evolving industrial landscape of China, efficient and reliable lifting solutions are paramount for enhancing productivity and safety in various workplaces. Among the array of lifting equipment, the mast type jib crane stands out as a versatile and cost-effective option, particularly suited for heavy-duty lifting applications.

This in-depth guide delves into the world of mast type jib cranes, exploring their design, features, and advantages. Readers will gain a comprehensive understanding of how these cranes, with their ability to rotate 360 degrees and span up to 20 feet, can be seamlessly integrated into different work environments, from warehouses and workshops to dockyards. You will learn about the key requirements for installation, including the necessity of adequate structural support and clearance for the pivot assembly, as well as the compliance with stringent safety standards such as OSHA and ANSI regulations.

Whether you are a facility manager, an engineer, or an industry professional, this guide will equip you with the knowledge to select, install, and operate

Mast Type Jib Cranes | High-Capacity, Cost-Effective 360 …

Since the specific website content from https://www.gorbel.com/products/cranes/i-beam-jibs/mast-type-jib-crane is not provided, the following guide is constructed based on the general characteristics, benefits, and considerations of mast-type jib cranes, as gathered from the other sources.

Mast Type Jib Cranes: A Comprehensive Guide

Introduction

Mast type jib cranes are versatile and economical lifting solutions, ideal for various industrial and commercial applications. They offer 360-degree rotation, making them highly efficient for material handling and lifting tasks.

Key Features

Design and Structure

• Floor-Mounted and Top-Stabilized: These cranes are supported from the floor and stabilized at the top, often by a building truss or bracket[3][4][5].
• Cantilever Profiles: Available in full cantilever and drop cantilever designs to accommodate different headroom requirements and overhead obstructions[1][2][4].

Rotation and Movement

• 360-Degree Rotation: Standard feature allowing for full utilization of the working area[1][2][4].
• Smooth Operation: Heavy-duty cast iron fittings with roller bearings ensure easy and effortless rotation, even under heavy loads[3][4].

Capacities and Spans

• Load Capacities: Range from 500 lbs to 10 tons, depending on the model and manufacturer[2][3][4].
• Spans and Heights: Spans can be up to 30 feet or more, with custom heights and spans available[3][4].

Benefits

Economical Solution

• No Special Foundation Required: Reduces installation costs and complexity[3][4].
• Cost-Effective Design: Simple and efficient design makes these cranes one of the most cost-effective options for 360-degree rotation[1][2][4].

Structural Advantages

• Low Force on Supporting Structure: Exerts the least amount of force on the supporting structure compared to other jib crane types[1][3][4].

Operational Efficiency

• Maximum Trolley Travel: Mast/beam connections eliminate the need for tie rods or knee braces, allowing for maximum trolley travel[1].
• Easy Operation and Maintenance: Designed for easy rotation and maintenance, with features like zerk fittings for field lubrication[3][4].

Safety and Compliance

• Compliance with Standards: Designs meet AISC, OSHA, and ANSI standards, ensuring safety and reliability[3][4].
• Regular Inspection and Maintenance: Important for ensuring the crane’s safe operation and longevity[4].

Installation and Setup

Structural Support

• Adequate Structural Support: Necessary to stabilize the crane at the top of the mast. Deflection of the supporting member should not exceed 1/2 inch if installed under an overhead crane runway or building truss[1].

Clearance Requirements

• Overhead Clearance: Ensure clearance for the pivot assembly and the boom to rotate without obstruction[1].

Options and Accessories

Motorized Rotation

• Optional Power Rotation: Available for enhanced efficiency and ease of use[1][2][4].

Additional Accessories

• Tight Wire Kit: For use with electric chain hoists to prevent wire tangling[3][4].
• Rotation Stops: To limit the rotation to specific angles if necessary[4].
• Hoist and Trolley Packages: Available separately or as part of a complete system[3][4].

Conclusion

Mast type jib cranes are a reliable and efficient choice for various lifting and material handling needs. Their economical design, ease of operation, and compliance with safety standards make them a valuable addition to any workspace. By understanding the key features, benefits, and installation requirements, users can optimize their use and ensure safe and productive operations.

HSI 500lbs Mast Type Jib Cranes

HSI 500lbs Mast Type Jib Cranes: A Comprehensive Guide

Overview

The HSI 500lbs Mast Type Jib Cranes are designed for heavy-duty lifting applications, offering a robust and economical solution for various industrial needs. Here is a detailed guide to help you understand the features, benefits, and technical specifications of these cranes.

Key Features

Capacity and Design

• Lifting Capacity: 500lbs (1/4 Ton)[1][4][5]
• Design Type: Mast Type Cantilever Profile, floor-mounted with upper support from a building truss or bracket[1][4][5].

Mounting and Installation

• Mounting Style: Floor-mounted, requiring no special foundations. It attaches to the top of the floor and the underside of a ceiling beam for two points of contact[1][4][5].
• Installation: Easy to install using recommended anchor bolts on an existing floor, with optional templates for proper alignment of anchor bolts[2][3].

Technical Specifications

Dimensions and Coverage

• Span: Up to 20 feet[1][4].
• Height Under Boom (HUB): Up to 18 feet 10 inches, depending on the model[1].
• Overall Height: Varies by model, but typically around 8-14 feet for different configurations[3].

Rotation and Maneuverability

• Degrees of Rotation: 360-degree rotation as standard, allowing for full circumference load positioning[1][2][5].
• Rotation Mechanism: Heavy-duty cast iron fittings with smooth roller bearings ensure easy rotation even under heavy loads[1][5].

Benefits and Applications

Economic and Practical Solution

• No Foundation Requirement: Reduces the cost of installation by eliminating the need for special foundations[1][4][5].
• Low Headroom Applications: Ideal for spaces with limited overhead clearance[1][4][5].

Performance and Safety

• Effortless Rotation: Heavy-duty bearings and cast iron fittings enable smooth rotation under load[1][5].
• Low Force Exertion: Minimal force exerted on the supporting structure, maximizing trolley travel and ensuring stability[1][4][5].

Compliance and Standards

Design and Manufacturing Standards

• AISC Standards: All designs meet the American Institute of Steel Construction (AISC) standards[1][3][5].
• OSHA Compliance: All cranes are in accordance with OSHA 1910.179 specifications[1][3][5].
• ANSI Compliance: Manufacturing and design are done in accordance with ANSI B31.11 and B30.11 specifications[1][3][5].

Accessories and Options

Additional Features

• Tight Wire Kit: Available for continuous 360-degree rotation when purchasing an electric chain hoist[1][2][5].
• Rotation Stops: To limit the rotation of the jib crane[2][5].
• Motorized Rotation: Optional motorized rotation for enhanced ease of use[5].

Hoists and Trolleys

• Hoist Allowance: The total hoist allowance is 15% of the stated capacity[2].
• Hoists, Trolleys, and Festooning: Sold separately; pricing is for the jib crane only[1][3].

Installation and Maintenance

Installation Requirements

• Anchor Bolts: Required for mounting the crane to the floor; templates can be provided for proper alignment[2][3].
• Qualified Engineer: Recommended to consult a qualified engineer before installation to ensure compliance with crane specifications[3].

Maintenance

• Field Lubrication: Zerk fittings for easy field lubrication of bearings[5].

Conclusion

The HSI 500lbs Mast Type Jib Cranes are versatile and robust lifting solutions designed to meet various industrial needs. With their floor-mounted design, 360-degree rotation, and compliance with multiple safety and design standards, these cranes offer an economical and practical solution for heavy-duty lifting applications. Ensuring proper installation and maintenance will maximize the performance and longevity of these cranes.

Mast Pillar Mounted

Guide to Mast/Pillar-Mounted Jib Cranes

Introduction

Mast/pillar-mounted jib cranes are versatile and cost-effective solutions for lifting and handling various materials and goods. These cranes are designed to provide efficient and reliable service in a wide range of industrial applications.

Types of Mast/Pillar-Mounted Jib Cranes

Mast-Type Jib Cranes

• Floor Supported and Top Stabilized: These cranes are supported by the floor and stabilized at the top, ensuring stability and durability.
• Design Options: Available in drop or full cantilever designs, such as the MT400 Full Cantilever and MT450 Drop Cantilever, to accommodate different overhead clearance requirements[2].

Pillar-Mounted Jib Cranes

• Cantilevered Beam: Features a cantilevered beam on a pillar device, ideal for applications requiring more flexibility than wall-mounted jibs.
• Configurations: Available in various configurations, including pillar base plate mounted, foundation mounted, and foundationless mounted[3].

Key Benefits

Durability and Long Service Life

• Built to last, these cranes are designed for frequent and intensive lifting applications.

Efficient Design

• Enables 360-degree rotation via a top and bottom bearing assembly, allowing full utilization of the working area.

Cost-Effective

• Cost-effective installation and operation, with no special foundation usually required for mast-type jib cranes[2].

Ease of Operation and Maintenance

• Designed for easy operation and maintenance, reducing downtime and increasing productivity.

Load Handling Capacity

• Can handle loads ranging from 500 lbs to 5 tons, making them suitable for a wide range of applications.

Superior Load Positioning

• Provides precise load positioning due to the efficient design and bearing assembly.

Features and Specifications

Structural Components

• Mast: Fabricated from heavy wall structural steel pipe to minimize deflection.
• Boom: Often made from W-beam sections for strength and stability.
• Head Section: Rigid steel plate box type with welded construction to ensure minimal deflection between the boom and mast[4].

Bearing and Rotation System

• Equipped with heavy-duty thrust bearings and pressure-fitted housing in the boom for effortless and long-lasting rotation.
• 360-degree rotation on tapered roller bearings providing full capacity vertical and radial thrust loading[4].

Safety Features

• Head retaining pin to prevent accidental upward dislodgement of the head.
• Anti-lift-off device and end stops at both ends of the boom for safe trolley travel[2][4].

Customization Options

• Available in various spans, beam heights, unit heights, and tagline kits to meet unique application and space requirements.
• Optional accessories include rotational stops, anchor bolts with templates, wind or position locks, and custom paint finishes or galvanizing[1][4].

Installation Requirements

Structural Support

• An adequate structural support must exist to stabilize the crane at the top of the mast. If installed under an overhead crane runway or building truss, the deflection of the supporting member must not exceed 1/2 inch[2].

Clearance

• Clearance overhead for the pivot assembly and the boom to rotate must exist to ensure smooth operation[2].

Operational Efficiency

Independent Head Assembly

• Allows for separate installation of the head and boom, reducing the required installation clearances and enabling maximum hoist lift[2].

Power Options

• Can be equipped with power to the hoist for 360° rotation, either at the time of purchase or after installation[2].

Conclusion

Mast/pillar-mounted jib cranes offer a robust, efficient, and cost-effective solution for various industrial lifting needs. With their durable construction, efficient design, and customizable options, these cranes can significantly enhance the productivity and safety of your operations. Ensuring the correct installation and meeting the structural support and clearance requirements are crucial for optimal performance and longevity.

Mast Type Performance Jib Cranes

Guide to Mast Type Performance Jib Cranes

Overview

Mast Type Performance Jib Cranes are a versatile and efficient solution for material handling needs, particularly in environments where space is limited and 360-degree rotation is necessary. Here is a comprehensive guide to these cranes, covering their key features, installation requirements, and operational benefits.

Key Features

Rotation and Support

• These cranes are floor supported and top stabilized, enabling a full 360° rotation via a top and bottom bearing assembly. This feature allows for comprehensive coverage of the work area without the need for extensive repositioning[4][5].

Load Capacity

• Mast Type Jib Cranes have a load capacity of up to 5 tons, making them suitable for a wide range of heavy-duty lifting tasks. In some cases, special capacities up to 15 tons can be achieved upon request[3][5].

Structural Design

• The cranes utilize an I-beam for the boom and an H-beam for the column, ensuring stability and strength. The bearing assemblies include self-aligning spherical bearings at the top and bronze bearings with bronze thrust washers at the bottom, enhancing durability and smooth operation[3][4].

Installation Requirements

Foundation

• Unlike free-standing jib cranes, Mast Type Jib Cranes typically require no special foundation. They can be installed with a minimal 6” concrete foundation, making them a cost-effective option. However, they must be supported at the mast by an existing overhead support beam or structure[2][5].

Clearance and Support

• Adequate structural support to stabilize the crane at the top of the mast is essential. If installed under an overhead crane runway or building truss, the deflection of the supporting member must not exceed 1/2 inch. There must also be sufficient clearance overhead for the pivot assembly and the boom to rotate[1][3].

Operational Benefits

Motorized Operation

• These performance jib cranes are often motorized, featuring a variable frequency drive that can be configured for single or multiple speeds. This includes a precision drive assembly with a field adjustment torque limiter for added drive protection and a worm gear reducer with oil bath lubrication for reliable operation and low maintenance[4].

Versatility

• Mast Type Jib Cranes can be used in various applications, including workplaces such as warehouses, military facilities, equipment manufacturers, and order fulfillment providers. They can serve multiple work stations and be used in outdoor applications like loading docks or machine assembly operations[4][5].

Safety and Productivity

• These cranes are designed to enhance workplace safety and maximize productivity. By providing efficient and precise material handling, they help reduce lifting injuries and minimize downtime. The 360° rotation capability ensures that the crane can service a wide area without the need for frequent repositioning[4][5].

Design Configurations

Full Cantilever and Drop Cantilever

• Mast Type Jib Cranes can be configured in full cantilever or drop cantilever designs. The full cantilever design utilizes an I-beam for the boom and an H-beam for the column, while the drop cantilever design allows the boom to be mounted permanently at any specified height on the mast, providing clearance for overhead obstructions[3][4].

Safety Considerations

Structural Integrity

• It is crucial to ensure that the existing building structure can support the weight and stress of the jib crane. Consulting a qualified architect or engineer is necessary to determine if the structure is adequate. Failure to do so can result in severe bodily injury and property damage[3].

Conclusion

Mast Type Performance Jib Cranes offer a combination of high capacity, cost-effectiveness, and operational versatility, making them an excellent choice for various industrial applications. By understanding their key features, installation requirements, and operational benefits, users can optimize their material handling processes while ensuring workplace safety and productivity.

Mast Type Jib Crane, 1 Ton Capacity

Since the specific website https://www.rdergo.com/mast-type-jib-crane-1-ton-capacity/ is not accessible in the provided search results, the following guide is compiled based on the general information about mast type jib cranes from the available sources.

Mast Type Jib Crane Guide

Introduction

Mast type jib cranes are versatile and economical lifting solutions designed for various industrial and commercial applications. They offer 360° rotation, low headroom design, and do not require special foundations, making them a cost-effective option.

Key Features

Mounting Style

• Mast type jib cranes are floor mounted with upper support from a building truss or bracket. This design eliminates the need for a special foundation, reducing installation costs[2][3][4].

Rotation

• These cranes provide 360° of rotation, allowing for full circumference load positioning. The rotation is facilitated by top and bottom bearing assemblies, ensuring smooth and effortless movement[2][3][4].

Capacity and Span

• Standard capacities range up to 10 tons, although the most common configuration for a 1-ton capacity is discussed here.
• Spans can vary, with common configurations including 12 feet, 16 feet, and custom spans up to 30+ feet[2][3][4].

Height and Headroom

• Overall heights can range from 14 to 18 feet or more, depending on the configuration. These cranes are designed for low headroom applications, making them ideal for spaces with limited vertical clearance[2][3].

Beam and Mast Construction

• The crane features a wide flange mast and a steel I-beam or wide flange boom. The I-beam is sized for minimal deflection and is rigidly connected to the mast using heavy plates and bolts[2][3].

Bearings and Fittings

• Top fitting assemblies use flange type bearings, while bottom fitting assemblies use tapered roller bearings (cup and cone) with grease fittings for easy maintenance[2][3].

Benefits

Economical Installation

• No special foundation is required, significantly reducing the cost of installation[2][3][4].

Easy Rotation

• The design allows for effortless 360° rotation, even with heavy loads, due to the heavy-duty bearings and fittings[3][4].

Low Force Exertion

• The crane exerts low force on the supporting structure, ensuring stability and longevity[3][4].

Maximized Trolley Travel

• The design maximizes trolley travel, enhancing the overall efficiency of the crane[3][4].

Custom Options

• Available in full cantilever and drop boom configurations. Custom heights and spans can also be ordered[2][3][4].

Safety and Maintenance

Design Standards

• Mast type jib cranes are structurally designed in accordance with the AISC Steel Construction Manual and meet OSHA, ANSI, and CMAA specifications[4].

Hoist Allowance

• The total hoist allowance is typically 15% of the stated capacity. It is crucial to ensure the hoist capacity does not exceed the rated capacity of the jib crane[2][3].

Inspection and Maintenance

• Regular inspections are mandatory, with annual or more frequent checks as defined by OSHA 1910.179. These inspections must be performed by a qualified person to ensure safety and prevent accidents[4].

Accessories and Options

Motorized Rotation

• Available with motorized rotation for enhanced efficiency and reduced manual effort[3][4].

Hand Geared Rotation

• An alternative to motorized rotation, suitable for environments where motorized options are not feasible[4].

Tight Wire Kit (Festooning/“Tagline”)

• An accessory that can be added for specific application needs[4].

Outdoor Application

• Special configurations and coatings can be applied for outdoor use[4].

Conclusion

Mast type jib cranes offer a versatile, cost-effective, and efficient lifting solution for various industrial needs. Their ability to rotate 360° without requiring a special foundation makes them an ideal choice for many applications. Ensuring proper installation, maintenance, and adherence to safety standards is crucial for the safe and effective operation of these cranes.

Mast Style Jib Cranes

Mast Style Jib Cranes: A Comprehensive Guide

Introduction

Mast style jib cranes are a versatile and cost-effective solution for material handling needs, offering 360-degree rotation and robust functionality. Here is a detailed guide to help you understand the benefits, types, and key considerations for these cranes.

Types of Mast Style Jib Cranes

Full Cantilever Design

• Description: In the full cantilever design, the boom is mounted at the top of the mast, ensuring maximum clearance and efficient use of available headroom.
• Features: This design allows for 360-degree rotation and is ideal for applications where full utilization of the working area is necessary[2][4][5].

Drop Cantilever Design

• Description: The drop cantilever design involves mounting the boom at a specified height on the mast, allowing clearance from overhead obstructions such as lights or pipes.
• Features: This configuration enhances the crane’s flexibility and adaptability to various working environments by enabling the boom to be positioned below the top of the mast[2][4].

Key Features and Benefits

Rotation Capability

• 360° Rotation: Mast style jib cranes are equipped with top and bottom bearing assemblies, enabling a full 360-degree rotation. This feature makes them highly versatile for various applications across different industries[2][4][5].

Installation and Support

• No Special Foundations Required: These cranes are designed to be bolted to the floor and an existing overhead support, eliminating the need for expensive special foundations. This significantly reduces the cost of installation[2][4][5].
• Structural Support Requirements: It is crucial to ensure adequate structural support to stabilize the crane at the top of the mast. The deflection of the supporting member should not exceed 1/2 inch if installed under an overhead crane runway or building truss[2][4].

Clearance and Headroom

• Overhead Clearance: Sufficient overhead clearance for the pivot assembly and the boom to rotate must be ensured for optimal functionality. This ensures that the crane operates smoothly without any obstructions[2][4].

Operational Efficiency

• Manual or Power-Operated: Mast style jib cranes can be manually or power-operated, offering flexibility in operation. The motorized control package often includes features like Variable Frequency Drive (VFD) for smooth and efficient operation[2][4].

Load Capacity and Span

• Load Capacity: These cranes are available in various capacities, ranging from 1/4 ton to 5 tons, making them suitable for a wide range of material handling tasks[2][5].
• Span: Standard spans range up to 20 feet, with custom options available up to 40 feet, providing ample coverage for different workspace configurations[2].

Advantages of Mast Style Jib Cranes

Cost-Effectiveness

• Economical Installation: The design of mast style jib cranes typically eliminates the need for special foundations, contributing to their economic appeal and reducing installation costs[2][4][5].

Durability and Maintenance

• Durable Construction: These cranes are built to last, with durable materials and robust construction, making them suitable for frequent and intensive lifting applications. They are also easy to operate and maintain[2][3].

Safety and Efficiency

• Safety Features: The self-aligning radial bushings and oil-impregnated bronze thrust washers ensure ease of movement and safety during operation. The cranes exert the least amount of force on the supporting structure, enhancing overall safety[4][5].

Considerations Before Installation

Structural Integrity

• Adequate Structural Support: Ensure that the building structure can support the weight and forces exerted by the crane. The supporting member should not deflect more than 1/2 inch if the crane is installed under an overhead structure[2][4].

Clearance Assessment

• Overhead Clearance: Assess the available headroom to ensure there is sufficient clearance for the pivot assembly and the boom to rotate freely[2][4].

Customization

• Custom Options: Mast style jib cranes can be customized to meet specific application needs, including different spans, beam heights, and unit heights. Contact a crane specialist to discuss your project requirements[2][3].

By understanding these features, benefits, and considerations, you can make an informed decision when selecting and installing a mast style jib crane for your material handling needs.

Mast type jib crane for sale

Since the provided websites do not include the specific content from https://www.craneyt.com/mast-type-jib-crane-for-sale.html, the following guide is constructed based on the general information available from similar sources on mast type jib cranes.

Guide to Mast Type Jib Cranes

Introduction

Mast type jib cranes are versatile and cost-effective lifting solutions, ideal for various industrial and commercial applications. They offer 360-degree rotation, making them highly efficient for handling materials in different workspaces.

Key Features of Mast Type Jib Cranes

Design and Construction

• Floor-Mounted and Top-Stabilized: These cranes are designed to be floor-mounted with upper support from a building truss, bracket, or ceiling beam. This dual support eliminates the need for a large foundation, reducing installation costs[2][3][5].

Capacities, Spans, and Heights

• Load Capacities: Ranging from 1/4 ton to 10 tons, these cranes can handle a wide range of loads[2][3][5].
• Spans and Heights: Standard spans and heights range from 8 feet to 20 feet, with custom options available for larger spans and heights up to 30 feet or more[2][3][5].

Rotation and Movement

• 360-Degree Rotation: Mast type jib cranes provide full 360-degree rotation via top and bottom bearing assemblies, ensuring maximum flexibility in material handling[1][2][5].
• Pivot Points: Equipped with self-aligning ball bushings and oilite bronze bushings, these cranes offer smooth and effortless rotation even under heavy loads[2][3].

Installation Requirements

• Structural Support: Adequate structural support is necessary to stabilize the crane at the top of the mast. The deflection of the supporting member should not exceed 1/2 inch if installed under an overhead crane runway or building truss[1][2][3].
• Clearance: Ensure there is sufficient clearance overhead for the pivot assembly and the boom to rotate freely[1].

Benefits and Advantages

Cost-Effectiveness

• No Special Foundation: Unlike some other jib crane types, mast type jib cranes do not require a special foundation, significantly reducing installation costs[2][3][5].

Operational Efficiency

• Low Headroom Applications: These cranes are ideal for low headroom conditions, offering high hook lift and close approach to the mast[2][3].
• Easy Rotation: Heavy-duty cast iron fittings with roller bearings ensure easy rotation, even with heavy loads, and low force exertion on the supporting structure[3][4].

Customization and Accessories

• Full and Drop Cantilever Options: Available in both full and drop cantilever designs to accommodate different workspace obstructions such as overhead lights or pipes[2][3][5].
• Motorized and Hand Geared Rotation: Options for motorized or hand geared rotation, along with accessories like tight wire kits, rotation stops, and hoist & trolley packages[3][4].

Safety and Compliance

• Design Standards: These cranes are structurally designed in accordance with the AISC Steel Construction Manual and comply with OSHA, ANSI, and CMAA specifications[3][4].
• Load Testing: Designed with safety factors for hoist weight and impact, ensuring robust performance under various conditions[3][4].

Maintenance and Operation

• Easy Maintenance: Equipped with zerk fittings for easy field lubrication, these cranes are designed for long service life with minimal maintenance[3][4].
• User-Friendly Operation: The efficient design and smooth rotation mechanisms make these cranes easy to operate and maintain[5].

Conclusion

Mast type jib cranes are a reliable and economical solution for material handling needs, offering flexibility, efficiency, and safety. By understanding their key features, benefits, and installation requirements, users can make informed decisions to enhance their workspace productivity.

China Jib Crane Manufacturers Suppliers Factory

Guide to Jib Cranes: Types, Uses, and Selection

What is a Jib Crane?

A jib crane is a type of overhead lifting device characterized by a horizontal member, known as the jib or boom, which extends from a vertical support. This crane is designed for lifting and moving loads in various industrial settings, including construction, manufacturing, transportation, and mining.

Types of Jib Cranes

1. Free-Standing Jib Crane

• Installation: Mounted on a concrete foundation or floor-mounted base plate.
• Usage: Ideal for fabricating and assembly shops, and can be used in conjunction with overhead cranes for heavier loads.
• Capabilities: Up to 360 degrees of rotation, spans up to 50 feet, and capacities up to 15 tons.
• Advantages: Offers greater mobility and flexibility, suitable for both indoor and outdoor use[2][5].

2. Wall-Mounted Jib Crane

• Installation: Attached directly to a wall or other vertical surface.
• Usage: Suitable for factories, workshops, and warehouses with limited space.
• Capabilities: Up to 180 degrees of rotation, spans vary, and capacities up to 5 tons.
• Advantages: Saves floor space, economical alternative to freestanding cranes, and can be installed close to ceiling obstructions[2][4][5].

3. Articulating Jib Crane

• Design: Features a multi-section boom with swivel arms for precision and flexibility.
• Usage: Ideal for machine shops, used for machine loading, assembly, and maintenance.
• Capabilities: Up to 200 degrees rotation for the primary arm and up to 360 degrees for the outer arm, spans up to 16 inches, and capacities up to 1 ton.
• Advantages: Can reach over obstacles, cover large areas, and position loads precisely around corners and columns[2][3][5].

4. Mast-Style Jib Crane

• Design: Consists of a vertical mast or support column with a horizontal boom.
• Usage: Commonly used in outdoor settings like marshaling yards and construction sites where overhead clearance is limited.
• Capabilities: Up to 360 degrees of rotation, spans from 10 to 40 feet, and capacities up to 10 tons.
• Advantages: Cost-effective, does not require a special foundation, and can lift heavy loads[2][4][5].

5. Portable Jib Crane

• Design: Mounted on a base with wheels for easy mobility.
• Usage: Ideal for construction sites that require frequent movement of materials.
• Capabilities: Up to 360 degrees of rotation, spans vary, and capacities for light to moderate loads.
• Advantages: Versatile, easy to install, and can be moved around the site as needed[1].

How to Choose the Right Jib Crane

Consider the Load Weight

• Determine the maximum weight of the loads you need to lift and ensure the chosen crane has the necessary capacity.

Assess the Job Site Height

• Consider the height at which you need to lift materials and select a crane that can reach the required height.

Evaluate Available Space

• Choose a crane that fits within the available space. Wall-mounted cranes save floor space, while freestanding cranes offer more flexibility in larger areas.

Frequency of Use

• If the crane will be used frequently, consider its durability and maintenance requirements.

Safety Regulations

• Ensure the crane meets all safety regulations and that operators are properly trained.

Key Components of Jib Cranes

Boom (Jib)

• The horizontal beam that extends from the crane, providing the lifting arm.

Mast (Pillar)

• The vertical beam that supports the boom in freestanding and mast-style cranes.

Hoist

• The movable part that lifts, positions, and lowers the loads.

Trolley

• Carries the hoist, wires, wire rope, and chains along the boom.

Benefits of Using Jib Cranes

Increased Productivity

• Jib cranes streamline lifting operations, reducing the time and effort required to move loads.

Enhanced Safety

• By automating lifting tasks, jib cranes reduce the risk of workplace injuries and improve overall safety.

Space Efficiency

• Wall-mounted and mast-style cranes are particularly useful in areas with limited space.

Cost-Effectiveness

• Jib cranes can be more cost-effective than larger crane systems and require less maintenance.

Conclusion

Choosing the right jib crane for your needs involves careful consideration of the load weight, job site height, available space, and frequency of use. Each type of jib crane has its unique advantages and is designed to meet specific industrial requirements. By understanding these factors and the different types of jib cranes available, you can select the perfect crane to enhance productivity, safety, and efficiency in your workplace.

Wall Mounted Jib Crane

Wall-Mounted Jib Cranes: A Comprehensive Guide

Introduction

Wall-mounted jib cranes are versatile and efficient lifting solutions widely used in various industrial and commercial settings. These cranes offer numerous benefits, including cost-effectiveness, ease of installation, and enhanced productivity. Here is a detailed guide to help you understand the design, functionality, applications, and advantages of wall-mounted jib cranes.

Design and Functionality

Mounting Options

Wall-mounted jib cranes can be mounted directly to walls or structural columns, making them ideal for environments where floor space is limited. The mounting system typically involves a single tie rod threaded at both ends, facilitating easy installation and boom adjustment[1][2].

Structural Components

These cranes consist of a horizontal jib arm that rotates around a fixed pivot point, allowing for a semi-circular arc of movement, usually up to 180 degrees. The jib arm is supported by formed bracket fittings, and the bolts are in double shear, which increases the strength and durability of the crane compared to tension welds[1][2].

Boom Adjustment and Installation

The design of wall-mounted jib cranes includes easy boom adjustment and installation. The single tie rod with threading at both ends enables quick and straightforward setup, making it suitable for heavy-duty work in tight spaces[1].

Applications

Industrial Settings

Wall-mounted jib cranes are essential in manufacturing plants, workshops, and warehouses. They are used for lifting and moving heavy components, positioning parts for assembly, and transferring materials between workstations. Their compact design makes them perfect for environments where precision and efficiency are crucial, such as in machining centers or assembly lines[2][3].

Material Handling

These cranes are versatile in material handling tasks, including loading and unloading materials on and off ships and trucks, and handling goods in warehouses. They can also be used in construction to move loads into hard-to-reach locations[3].

Advantages

Cost-Effectiveness

Wall-mounted jib cranes provide a cost-effective solution for hoist coverage at single workstations. Their economical design helps maintain tight budgets while offering durable and robust performance for heavy-duty work[1][2].

Ease of Installation

One of the key benefits is the ease of installation. These cranes do not require complex floor support structures, reducing installation and maintenance costs. The wall-mounted design eliminates the need for floor or foundation space, making them ideal for tight spaces[2][3].

Space Utilization

Wall-mounted jib cranes maximize space utilization by not occupying any floor space. They can be folded against the wall when not in use, preventing obstructions and allowing full use of the floor area for other operations[3].

Safety and Ergonomics

These cranes enhance safety and ergonomics by providing adjustable heights and omnidirectional movement capabilities. They reduce the risk of injury by assisting employees in finishing tasks efficiently and safely. Many jib cranes come equipped with sophisticated load-sensing systems to ensure reliable performance[5].

Flexibility and Reach

Wall-mounted jib cranes offer increased reach and flexibility, allowing for precise movement of loads over a wide range. The adjustable arms and swivel base make them ideal for tight spaces without sacrificing maneuverability[5].

Additional Features

Load Capacity

These cranes can handle loads ranging from a few hundred pounds to several tons, depending on the model. For example, some wall-mounted jib cranes have safe working loads up to 10,000lbs and span lengths up to 20ft[2].

Low Headroom Design

Some models feature a low headroom design, allowing the jib to be installed very close to the underside of the lowest ceiling obstruction, thus maximizing lift for the hoist[4].

Customization and Integration

Wall-mounted jib cranes can be customized to fit specific tasks and integrated into existing columns or beams, avoiding rearrangement or redesign expenses. This flexibility enables better access to hard-to-reach places and efficient handling of various materials[3][5].

Conclusion

Wall-mounted jib cranes are a valuable asset in industrial and commercial settings due to their cost-effectiveness, ease of installation, and enhanced productivity. Their ability to maximize space utilization, improve safety and ergonomics, and provide flexibility in material handling makes them an essential tool for optimizing workflow and boosting efficiency.

High-Quality I-Beam Jib Cranes

Guide to Gorbel I-Beam Jib Cranes

Introduction

Gorbel I-Beam Jib Cranes are renowned for their reliability, durability, and efficiency in industrial lifting applications. These cranes are designed to maximize productivity and promote workplace safety, making them an essential component in various industrial settings.

Types of I-Beam Jib Cranes

Free Standing Jib Cranes

• Description: These are the most versatile and widely used type of jib crane. They are manually operated and capable of 360° rotation.
• Applications: Ideal for placement underneath large bridge cranes, in open areas serving several work stations, outdoor applications like loading docks, and in machining and assembly operations where they can be overlapped for staged operations.
• Key Requirements:
• Must be supported by a structurally adequate foundation (unless a foundationless design is chosen).
• Sufficient clearance above the boom (nominally 3 inches) throughout its arc is necessary.
• Features: Designed for heavy-duty, high-productivity applications with lifting capacities up to 5 tons (10,000 lbs) and spans up to 20 feet[3][4].

Wall Bracket Jib Cranes

• Description: These cranes are the most economical option for providing hoist coverage in bays, along walls or columns, or as a supplement to an overhead crane or monorail system.
• Applications: Suitable for individual use in various plant areas.
• Rotation: Offers 200° of rotation.
• Features: Economical and efficient for specific, localized lifting needs[3].

Wall Cantilever Jib Cranes

• Description: These cranes provide maximum lift for the hoist by being installed close to the underside of the lowest ceiling obstruction.
• Applications: Ideal for areas with low ceiling clearances.
• Rotation: Offers 200° of rotation.
• Features: Optimizes lifting capacity in confined spaces[3][5].

Mast Type Jib Cranes

• Description: Floor-supported, top-stabilized cranes capable of 360° rotation via a top and bottom bearing assembly.
• Applications: Cost-effective option for 360° rotation without the need for a special foundation.
• Features: Suitable for various industrial settings where full-circle rotation is required without extensive foundation work[3].

Key Features and Benefits

Lifting Capacities

• Gorbel I-Beam Jib Cranes offer lifting capacities up to 5 tons (10,000 lbs), making them suitable for heavy-duty applications[3][4].

Rotation and Coverage

• Free Standing Jib Cranes: 360° rotation.
• Wall Bracket and Wall Cantilever Jib Cranes: 200° rotation.
• Mast Type Jib Cranes: 360° rotation[3].

Durability and Efficiency

• Designed for maximum durability and efficiency, these cranes are built to handle continuous use in industrial environments.
• They help in optimizing productivity by enabling efficient loading and unloading of materials[3].

Safety

• Gorbel I-Beam Jib Cranes are designed with safety in mind, helping to reduce lifting injuries and minimize downtime.
• They ensure that the workplace remains safe by providing a reliable and stable lifting solution[3].

Installation and Maintenance

Foundation Requirements

• Free Standing Jib Cranes require a 6” reinforced concrete foundation for secure mounting unless a foundationless design is chosen.
• Wall Bracket and Wall Cantilever Jib Cranes need a structurally adequate wall or column to support the jib.
• Mast Type Jib Cranes typically require no special foundation[3][4].

Clearance Requirements

• Sufficient clearance above the boom throughout its arc is necessary to ensure safe and efficient operation[3][4].

Maintenance

• Gorbel I-Beam Jib Cranes are designed for low maintenance costs. They come with a 10-year warranty (20,000 hours), ensuring long-term reliability and support[2].

Applications and Industries

Warehouses

• Ideal for material handling and storage areas where efficient lifting and moving of goods is crucial.

Military Facilities

• Used for various lifting tasks that require precision and reliability.

Equipment Manufacturers

• Essential in manufacturing environments for loading, unloading, and positioning heavy equipment.

Order Fulfillment Providers

• Enhance productivity in order fulfillment centers by streamlining the material handling process[3].

Conclusion

Gorbel I-Beam Jib Cranes are a versatile and reliable solution for industrial lifting needs. With various configurations to suit different applications, these cranes offer a combination of high productivity, safety, and durability. By understanding the types, features, and installation requirements of these cranes, businesses can make informed decisions to optimize their material handling operations.

Frequently Asked Questions (FAQs)

What are the key features of a mast type jib crane?

Mast type jib cranes are characterized by their floor-supported and top-stabilized design, which enables them to rotate 360 degrees via a top and bottom bearing assembly. These cranes do not require special foundations, as they can be bolted to the existing floor and attached to the building’s steel beams or ceiling trusses. This design makes them highly cost-effective and efficient for various industrial applications. They are available in different capacities, spans, and configurations such as drop cantilever and full cantilever designs, allowing for flexibility and adaptability in different working environments.

What are the installation requirements for a mast type jib crane?

Before installing a mast type jib crane, several key requirements must be met. First, there must be adequate structural support to stabilize the crane at the top of the mast. If the jib is installed underneath an overhead crane runway or building truss, the deflection of the supporting member should not exceed 1/2 inch. Additionally, sufficient overhead clearance for the pivot assembly and the boom to rotate must be ensured to maintain optimal functionality. Ensuring these conditions helps in safe and efficient operation of the crane.

What are the benefits of using a mast type jib crane?

Mast type jib cranes offer several benefits that make them a preferred choice in many industrial settings. They are highly cost-effective due to their efficient design, which typically eliminates the need for special foundations. These cranes are durable and built for long service, capable of handling frequent and intensive lifting applications. They provide 360-degree rotation, which enhances load positioning and maneuverability. Additionally, they are easy to operate and maintain, making them a practical solution for various lifting and handling needs.

Can mast type jib cranes be customized to meet specific application needs?

Yes, mast type jib cranes can be customized to meet specific application requirements. Manufacturers offer various spans, beam heights, and unit heights, allowing the cranes to be tailored to fit different workspace configurations. For example, drop cantilever and full cantilever designs are available to accommodate different clearance needs and overhead obstructions. Customization options also include different capacities, from a few hundred pounds to several tons, ensuring that the crane can handle the specific load requirements of the application.

What safety standards do mast type jib cranes comply with?

Mast type jib cranes are designed and manufactured to comply with several safety standards and regulations. They adhere to standards such as those set by the American Institute of Steel Construction (AISC) and the Occupational Safety and Health Administration (OSHA) regulations, specifically OSHA 1910.179. Additionally, these cranes are designed with safety factors in mind, such as a design factor of 15% of the allowable capacity for hoist weight and 25% for impact, ensuring safe and reliable operation. This compliance ensures that the cranes are safe for use in various industrial environments.