In the rapidly evolving landscape of China’s construction and industrial sectors, the safe and efficient operation of cranes is paramount. With the country’s crane market experiencing vigorous growth, driven by infrastructure development, real estate expansion, and logistical demands, the importance of meticulous lift planning cannot be overstated.

A well-crafted lift plan is more than just a procedural necessity; it is a critical component in ensuring the safety of personnel, preventing costly accidents, and maintaining project timelines. This in-depth guide delves into the intricacies of lift planning for crane operations in China, providing readers with a comprehensive understanding of the essential elements that must be considered before every lift.

Within these pages, you will learn how to identify and mitigate potential hazards, determine the necessary lift capacity and height requirements, and understand the distinction between standard and critical lifts. You will also gain insights into creating detailed lift plans, conducting pre-lift checklists, and adhering to regulatory standards such as those outlined by OSHA and ASME.

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5 Safety And Lifting Plan Samples: Overhead Crane And …

Guide to Creating a Comprehensive Lifting Plan for Overhead and Gantry Cranes

Introduction

A lifting plan is a critical document that ensures the safe execution of crane operations. It outlines the necessary steps, considerations, and responsibilities to prevent accidents and ensure compliance with safety regulations. Here is a detailed guide on how to create a comprehensive lifting plan for overhead and gantry cranes.

Planning the Lifting Operation

General Considerations

• Competent Person: Ensure the lifting operation is planned by a competent person who has the necessary knowledge and experience[3][4][5].
• Risk Assessment: Conduct a risk assessment to identify potential hazards and implement measures to mitigate them. This includes assessing the weight and size of the load, choosing the right lifting accessories, and ensuring the load path is clear of obstructions[4].

Area Preparation

• Crane Capacities: Verify that the lift is within the crane’s rated capacities, considering factors such as boom height and radius[5].
• Boom Deflections and Obstructions: Consider boom deflections and identify all potential crane boom obstructions[5].
• Environmental Considerations: Address environmental factors like wind, weather, and lightning. Establish minimum approach distances to electrical hazards[5].
• Utilities and Hazards: Locate utilities and ensure the crane swing radius is properly barricaded, with personnel advised of hazards[5].

Crane Considerations

Assembly and Inspection

• Manufacturer’s Requirements: Ensure crane assembly is in accordance with the manufacturer’s requirements. Complete post-assembly and shift inspections[5].
• Safety Devices: Verify that safety devices and operational aids are present and functioning[5].

Load Considerations

• Structural Capability: Ensure the loads are structurally capable of being lifted, considering bending and twisting issues[5].
• Attachment Points: Verify that attachment points are rated to take the load weight[5].
• Weight and Center of Gravity: Determine the weights and centers of gravity (COG) of the loads[5].

Rigging Plan

Rigging Inspection

• Qualified Rigger: Ensure all rigging has been inspected by a qualified rigger[5].
• Sling Angles and Shackles: Calculate sling angles and ensure shackles are correctly sized for the sling eyes[5].
• Softeners and Protection: Determine if softeners are needed and if the rigging needs protection from the loads[5].

Personnel Roles and Responsibilities

Pre-Lift Meeting

• Conduct Pre-Lift Meeting: Hold a pre-lift meeting with the crew, including the operator, lift supervisor, rigger, and signal person, to review the lifting plan and assign roles and responsibilities[2][5].

Training and Qualifications

• Personnel Training: Ensure personnel are trained according to the equipment manufacturer’s instructions and have the necessary qualifications (e.g., CCO designation, long boom license)[2][5].
• Operator and Signal Person: Define the roles, responsibilities, and qualifications for the operator, lift supervisor, rigger, and signal person[5].

Communication and Signaling

Signaling Methods

• Designated Signaling: Establish a designated signaling method, such as hand signals, voice commands, or hands-free radio communication, especially for night, blind, or lattice boom operations[1][2].

Site Conditions and Logistics

Site Review

• Site Inspection: Review the site to ensure it is suitable for the crane operation, considering factors like subsurface conditions, underground utilities, and foundation stability[2].
• Load Placement: Select and prepare suitable locations for the load landings. Ensure blocking and/or cribbing are available to set the loads on[5].

Travel Paths and Notifications

• Travel Paths: Determine and cordon off travel paths. Notify other personnel in the area about the lifts[5].

Critical Lifts and Special Considerations

Critical Lift Plan

• Engineering Calculations: For critical lifts, ensure engineering calculations for lifting beams and rigging capacities are reviewed. Obtain the crane’s most recent annual certification and maintenance records[2].
• Special Certifications: Review the crane operator’s experience and special certifications. Ensure compliance with Site Specific Safety & Loss Control Program (SSS&LCP)[1][2].

Severe Weather and Assembly/Disassembly

• Weather Conditions: Include a plan for severe weather conditions and the assembly/disassembly of the crane[1].

Documentation and Compliance

Lift Plan Submission

• Submission Requirements: Submit the lift plan with necessary drawings and certifications at least 48 hours prior to crane mobilization. For critical and helicopter lifts, submit the plan 5 days in advance[1].

Compliance with Regulations

• OSHA and Manufacturer’s Manual: Ensure the crane activity complies with OSHA regulations and the manufacturer’s operator manual. Maintain records of inspections, certifications, and training[1][5].

Implementation and Review

Execution of the Lift

• Pre-Lift Checks: Conduct pre-lift checks to ensure all safety measures are in place. This includes verifying the load chart, rigging plan, and site conditions[2][5].

Post-Lift Review

• Review and Update: After the lift, review the operation to identify any issues or areas for improvement. Update the lifting plan as necessary to reflect new information or changes in conditions[4].

By following this guide, you can ensure that your lifting operations using overhead and gantry cranes are well-planned, safely executed, and compliant with relevant safety regulations.

Critical Lift Plan – Mobile Crane (Four-page document)

Guide to Creating a Critical Lift Plan

What is a Critical Lift?

A critical lift is a high-risk rigging or lifting operation that requires meticulous planning to minimize the risk of crane failure or catastrophic loss. According to OSHA, a critical lift is characterized by the following features:
– The weight of the load exceeds 75% of the crane’s rated capacity.
– The lift requires more than one crane.
– The lift involves lifting personnel along with the cargo[2][3][4].

Key Elements of a Critical Lift Plan

Assessing the Site

The first step in creating a critical lift plan is to conduct a thorough assessment of the site where the lift will take place. This includes:
– Evaluating ground conditions, such as recent rainfall and ground bearing pressure.
– Reviewing the weather forecast for the day of the lift.
– Ensuring the crane is properly grounded and has the necessary room to move[1][2][3].

Ensuring Proper Equipment

List and verify all equipment needed for the operation, including:
– Cranes capable of making the lift.
– Appropriate matting.
– Right rigging equipment.
– Documentation for verifying the load weight.
– Advanced crane safety instruments like crane LMI systems, wind speed indicators, and crane camera systems[1][2][5].

Detailing Crane Requirements and Setup

• Choose the right crane rental company for the job, considering the crane’s handling characteristics and capacity.
• Inspect the crane to verify proper functioning.
• List setup requirements to ensure the crane is ready for the job[2][4].

Listing and Verifying Personnel

Ensure that all personnel involved are fully certified and briefed. Typical roles include:
– Certified lift director.
– Certified rigger.
– Certified crane operator.
– Certified crane spotter.
– Site supervisor.
All personnel should review the critical lift plan before the operation[1][2][3].

Creating the Critical Lift Plan

Preparation by a Qualified Person

The critical lift plan should be prepared by a qualified person, as defined by OSHA, who has extensive knowledge, training, and experience in the subject matter[3].

Documenting the Plan

The plan must be thoroughly documented and shared with all workers involved. It should include:
– Detailed descriptions of the load and equipment.
– Sketches and diagrams to help visualize the required procedures.
– Step-by-step lift procedure from start to finish.
– Identification of potential hazards and corresponding mitigation measures.
– Contingency plans for unexpected events[3][5].

Pre-Lift Procedures

Before the critical lift, practice the lift with the exact personnel and equipment to ensure everyone is familiar with the process. Review hoisting personnel procedures and ensure all necessary inspections and tests are conducted[3].

Key Components of the Critical Lift Plan

Load and Equipment Details

• Size and weight of the load.
• Type and capacity of the crane.
• Boom length and angle.
• Crane and boom positioning.
• Required rigging equipment[4][5].

Personnel and Roles

• List of all personnel involved, including their roles and certifications.
• Ensure all personnel have reviewed and signed off on the plan[2][3].

Lift Procedure

• Step-by-step description of the lift process.
• Sequencing of the lift.
• Environmental conditions that could affect the lift[4][5].

Hazard Identification and Mitigation

• Identify potential hazards such as obstructions in the lift path, weather conditions, and proximity to power lines.
• Outline mitigation measures for each identified hazard[5].

Contingency Planning

• Develop a contingency plan that outlines what to do in case of unexpected events.
• Provide a course of action for responding swiftly and effectively to any issues that arise during the lift[5].

Review and Sign-Off

Ensure that all workers involved in the critical lift sign off on the plan. This includes the crane operator, lead rigger, project manager, and supervisor. This sign-off confirms that the plan has been reviewed, inspections are current, and proper tests were conducted[3].

Conclusion

A critical lift plan is essential for managing the increased risks associated with high-risk lifting operations. By carefully assessing the site, ensuring proper equipment and personnel, and documenting a detailed plan, you can significantly reduce the risk of crane failure and ensure a safe and efficient operation. Remember, a critical lift plan is not just a good idea; it is often a requirement for ensuring safety and compliance with regulatory standards.

A Lift Plan for Every Lift

A Comprehensive Guide to Creating a Lift Plan for Every Lift

Introduction

A lift plan is a crucial document that ensures the safety and success of any lifting operation. It involves a series of detailed questions and checks to prevent accidents and ensure that all aspects of the lift are carefully considered. Here is an in-depth guide on how to create a lift plan for every lift.

The Importance of a Lift Plan

A lift plan is essential for identifying and mitigating potential risks associated with lifting operations. By requiring a lift plan for every lift, supervisors, operators, and riggers can catch mistakes before they happen, significantly improving the safety and efficiency of the operation.

Key Components of a Lift Plan

Verified Weight of the Load

• Calculation and Verification: It is critical to know and verify the weight of the load. For smaller loads, weights can be easily calculated, such as for a bucket of concrete or a steel beam. For larger loads, rely on sources like trucking company weight tickets.
• Accuracy: The weight of the load must be accurate to ensure the crane’s capacity is not exceeded, which could lead to a catastrophic failure.

Maximum Radius

• Crane Capacity: Determine the maximum radius at which the crane will operate. This is crucial because the radius affects the crane’s capacity and stability.
• Adjustments: If the lift is at a high percentage of the crane’s capacity, consider moving the crane to reduce the radius, thereby improving the safety and capacity of the lift.

Rigging Capacity and Weight

• Rigging Components: Ensure that all rigging components, including slings, shackles, and hooks, have the necessary capacity to handle the load.
• Weight Distribution: Verify that the weight of the load is evenly distributed across the rigging components to prevent overloading any single component.

Power Lines and Obstructions

• Path Clearance: Check the work area for any power lines or obstructions that could interfere with the load or crane attachments.
• Dry Run: Conduct a dry run through the full swing path of the proposed lift to observe boom clearance and ensure there are no obstructions.

Load Contact with Crane Boom or Jib

• Clearance: Determine if the load could contact the crane boom or jib during the lift. If contact is possible, ensure there is enough clearance to prevent the boom from collapsing.
• Load Control: Use non-conductive tag lines to control the load and prevent it from swinging into the boom or jib.

Crane Capacity to Net Load Ratio

• Capacity Calculation: Calculate the percentage of chart capacity by dividing the load weight by the net capacity of the crane.
• Critical Lifts: If the crane is nearing its capacity, everything must be exactly right. In such cases, a more comprehensive “Critical Lift Plan” may be necessary.

Additional Considerations

Ground Conditions

• Mat Strength: Ensure the mat or ground surface is strong enough to resist bending and maintain even load distribution.
• Ground Bearing Pressure: Calculate the ground bearing pressure to ensure it does not exceed the capacity of the ground or mat.

Weather Conditions

• Wind Speed Limits: Check the wind speed limits for the crane and ensure that lifting operations are not conducted in adverse weather conditions.
• Other Environmental Factors: Consider other environmental factors such as rain, snow, or extreme temperatures that could affect the lift.

Personnel Qualifications

• Training and Experience: Ensure that all personnel involved in the lift, including riggers, crane operators, and field supervisors, are properly trained and experienced.
• Regulatory Compliance: Verify that all personnel meet the necessary regulatory requirements.

Emergency and Contingency Plans

• Safety Execution Plan: Develop a safety execution plan that includes population control, incident notification, and evacuation procedures.
• Contingency Plans: Have contingency plans in place for operating units and for the evacuation of crane and rigging personnel in case of an emergency.

Implementation and Review

Document Control

• Approved Changes: Ensure that all changes to the lift plan are approved and distributed to the field crews. This prevents the use of outdated plans.
• Field Compliance: Have field supervisors verify that the lift is executed according to the approved lift plan and current regulations.

Regular Reviews

• Engineering Reviews: Have the lift plan reviewed by heavy lift professionals to ensure all technical information is accurate and approved.
• Onsite Oversight: Maintain onsite presence with experienced field supervisors to ensure compliance with the approved lift plans and current regulations.

Conclusion

Creating a lift plan for every lift is a critical step in ensuring the safety and success of lifting operations. By addressing the verified weight of the load, maximum radius, rigging capacity, power lines and obstructions, load contact with the crane, and other key considerations, you can significantly reduce the risk of accidents and ensure a smooth operation. Regular reviews and strict adherence to the plan are essential for maintaining safety standards.

Crane Lift Plan

Crane Lift Plan Guide

Introduction

A Crane Lift Plan is a critical document that ensures the safe and efficient execution of crane operations. This guide outlines the key components, requirements, and best practices for developing and implementing a comprehensive Crane Lift Plan.

Crane Use Planning Process

The Crane Use Planning Process consists of two main parts:
– Crane Lift Plan: Required for every crane lift, this plan details the specific parameters and safety measures for the lift.
– Crane Daily Safety Review: Conducted daily to ensure ongoing safety compliance.

Requirements for Crane Lift Plans

Submission and Review

• Crane Lift Plans must be submitted at least 48 hours (2 business days) prior to crane mobilization.
• For critical and helicopter lifts, plans must be submitted 5 days in advance.
• Critical crane lifts may require review by a professional engineer, and the contractor must budget for this review[1].

Plan Validity

• A Crane Lift Plan can be valid for more than one day if the configuration, location, and parameters remain unchanged.
• Multiple lift plans are required for different locations[1].

Key Components of a Crane Lift Plan

Site Review and Documentation

• The site must be reviewed as part of the plan development, using both actual and documentary information.
• The plan must include scaled site plan and elevation drawings[1].

Crane Configuration and Capacity

• The plan must be based on the worst-case percentage of capacity for each specific crane configuration and location.
• Gross deductions and chart capacity must be considered for each activity (e.g., unloading a delivery truck vs. erecting steel)[1].

Rigging Devices

• All rigging devices must bear the name of the manufacturer, identify the Working Load Limit (WLL), and be certified as to their capacity.
• Custom-fabricated devices (like lifting beams and spreader bars) require a professional engineer’s stamp or proof testing as per applicable standards[1].

Safety and Compliance

• The plan must comply with the Site Specific Safety & Loss Control Program (SSS&LCP).
• The plan must ensure compliance with OSHA regulations and the manufacturer’s operator manual[1].

Pre-Lift Checks and Considerations

Clearance and Obstructions

• Determine the minimum clearance from the boom to the highest point of the structure and from the load to the highest point of the structure.
• Check for obstructions in the path of the load or crane attachments and ensure boom clearance during the full swing path of the proposed lift[1][2].

Power Lines and Electric Energy

• Identify and record the locations of power lines and other sources of electric energy before moving the crane into position.
• Ensure a designated spotter is present to warn the crane operator of impending contact with power lines[2].

Load Contact and Swing Path

• Determine if the load will contact the crane boom or jib during the lift and ensure there is room to turn long loads for alignment.
• Use non-conductive tag lines to control the load[2].

Crane Capacity and Load Weight

• Calculate the ratio of crane capacity to net load and determine the percent of chart capacity.
• If the lift is near or exceeds the crane’s capacity, consider it a critical lift and develop a more comprehensive Critical Lift Plan[2][3].

Critical Lifts

Definition and Procedure

• Critical lifts include scenarios such as using more than one crane, picking and carrying loads, lifting personnel, using a crane on-water, or picking loads near power lines or over occupied spaces.
• Critical lifts may require approval by a Project Manager or a designated Lift Specialist and must be reviewed by a professional engineer if necessary[1][3].

Additional Requirements

• For critical lifts, a more detailed plan is required, and the crew may need to re-think the setup and lift parameters to reduce the percent of capacity to a safer level[2].

Roles and Responsibilities

Crane Operator

• The crane operator must complete the lift plan before each lift and ensure all parameters are met.
• The operator must be aware of potential hazards and communicate with the team during the lift[2][3].

Rigger

• The rigger is responsible for connecting or rigging the load to the crane.
• Ensure all rigging devices are properly certified and marked with their WLL[1][3].

Signal Person

• The signal person is responsible for communicating the movement and placement of the load to the crane operator.
• Ensure the signal person is certified and aware of the lift plan[3].

Pre-Lift Meetings and Communication

• Conduct a pre-lift meeting to discuss the lift plan with all involved personnel.
• Ensure everyone is aware of potential hazards and the steps to mitigate them[2][3].

Compliance and Enforcement

• The Crane Lift Plan must comply with OSHA regulations, specifically Subpart CC.
• Non-compliance with any part of the Crane Lift Plan can result in immediate cessation of work and possible permanent removal from the site[1].

Conclusion

A well-developed Crane Lift Plan is essential for ensuring the safety and efficiency of crane operations. By following the outlined requirements, conducting thorough pre-lift checks, and adhering to critical lift procedures, teams can significantly reduce the risk of accidents and ensure successful project execution.

Crane Lifting Plan | PDF

Comprehensive Guide to Creating a Crane Lift Plan

Introduction

A crane lift plan is a crucial document that outlines the steps and precautions necessary for safe and efficient crane operations on construction sites. This guide will walk you through the key elements and steps involved in creating a thorough crane lift plan.

Assessing the Load

Weight of the Load

• Determine the total weight of the load, including all lifting gear such as hook blocks, ropes, lifting beams, shackles, and hoist rings[2][4][5].
• Calculate the weight to ensure it does not exceed the crane’s capacity, especially for critical lifts that involve loads near or above 90% of the crane’s rated capacity.

Location of the Load’s Centre of Gravity

• Identify the center of gravity of the load to ensure stable lifting. This is critical for maintaining balance and preventing accidents[2][5].

Overall Maximum Dimensions of the Load

• Measure the length, width, and height of the load to plan the lift path and ensure clearance from obstacles[2][4].

Selecting the Crane

Crane Capacity and Reach

• Choose a crane that has the necessary carrying capacity and reach to handle the load weight and dimensions. Ensure the crane is suitable for the specific lift configuration and location[1][4][5].

Crane Configuration

• Detail the crane configuration, including the number of boom sections, boom size, and radius needed for the lift. This information is essential for planning the lift path and ensuring safety[5].

Surveying the Site

Ground Conditions

• Evaluate the ground conditions where the crane will be set up and travel. Ensure the ground is level and has sufficient bearing capacity to support the crane and load weights. Consider using blocking or mats to distribute the weight evenly[4][5].

Obstacles and Clearances

• Identify any obstacles such as overhead power lines, underground structures, or utilities that could affect the stability of the ground or the crane’s operation. Ensure a minimum clearance of 20 feet from power lines[4][5].

Space for Crane Maneuverability

• Assess the available space for the crane to maneuver safely, considering the boom length and the load’s dimensions. Plan the crane’s position and load path to avoid any hazards[1][4].

Planning the Lift

Mapping the Lift Path

• Map out the crane’s position and the load path to ensure safe and efficient lifting. Designate safe zones for personnel to avoid accidents[1][5].

Rigging Gear Selection

• Select the appropriate rigging gear to suit the lifting points of the load. Ensure all rigging devices are inspected regularly and bear the manufacturer’s name and weight limit (WLL)[2][5].

Height Restrictions

• Consider any height restrictions that may affect the lift, such as limited headroom or obstructions. Plan alternative configurations if necessary[2][4].

Reviewing Safety Protocols

Risk Assessment

• Conduct a thorough risk assessment to identify potential hazards such as ground instability, weather conditions, and power line proximity. Develop contingency plans for mechanical failure and incorrect load calculations[2][4][5].

Safety Precautions

• Ensure all safety measures are in place, including the use of personal protective equipment (PPE), emergency procedures, and proper communication plans. Use tag lines if necessary and brief all employees involved in the lift on the hazards and the plan[5].

Weather Conditions

• Check weather conditions regularly and determine which conditions would postpone or cancel the lift. Consider the effects of wind, rain, and cold temperatures on the crane and the load[4].

Submitting and Reviewing the Plan

Submission Requirements

• Submit the crane lift plan at least 48 hours prior to crane mobilization, or 5 days for critical and helicopter lifts. Ensure the plan is reviewed by all team members, including crane operators, riggers, signal persons, and site supervisors[3][5].

Review by Competent Persons

• For critical lifts, ensure the plan is reviewed by a professional engineer if necessary. Document all reviews and approvals[3][5].

Implementation and Monitoring

Pre-Lift Huddle

• Conduct a pre-lift huddle with all employees involved to advise them of hazards and inform them of the plan. Brief other contractors’ superintendents if their employees are working in the area[5].

Continuous Monitoring

• Continuously monitor site conditions and adjust the plan as necessary. Ensure that any changes affecting crane configuration or location are reviewed and approved[3][5].

Conclusion

A well-structured crane lift plan is essential for ensuring the safety and efficiency of crane operations. By following these steps and considering all the critical factors, you can minimize risks and ensure a successful lift. Always review and update the plan according to changing site conditions and regulatory requirements.

Anatomy of a lift plan – Crane & Transport Briefing

Anatomy of a Lift Plan

Introduction

A lift plan is a comprehensive and detailed document that outlines the procedures, safety protocols, and best practices for safe and efficient lifting operations. This guide will delve into the various components and types of lift plans, highlighting their importance and the key elements they must include.

Types of Lift Plans

Standard Lift Plans

Standard lift plans are used for routine lifting operations and are less complex compared to critical lift plans. They still require thorough planning but may not necessitate the same level of engineering detail.

Critical Lift Plans

Critical lift plans are required for high-risk or complex lifting operations. These plans involve detailed engineering calculations and are signed off by a qualified engineer, often a Professional Engineer (PE). Critical lift plans are essential when the lift exceeds 90% of the crane’s capacity chart or involves unique or high-risk conditions.

Communication Lift Plans

Communication lift plans are visual representations of the crane setup area, crane configuration, travel path of the load, rigging, and ground-bearing pressures. These plans are designed to communicate essential information to non-crane personnel, such as customers or other contractors on the site. They can simulate the entire lift, monitoring capacity, load charts, and ground-bearing pressures.

Rigging Plans

Rigging plans include detailed drawings of the load and rigging, specifying the lifting points, center of gravity, sling angles, and tensions. They also list the sizes and capacities of the rigging gear and include a detailed rigging list of supplies needed. Rigging plans are often part of an Engineered Lift Plan or Communication Lift Plan.

Lift Plan Worksheets

Lift plan worksheets are summaries of the essential data of the lift, including crane, load, and rigging specifications, weight deductions, and crane capacities. They may include pre-lift safety checklists and hand-sketched visual representations of the crane setup and rigging. These worksheets also include copies of crane operator certifications and equipment inspection records.

Key Components of a Lift Plan

Crane Setup Area and Configuration

• The lift plan must include a detailed visual representation of the crane setup area and configuration. This includes the position of the crane, boom angle, jib offset, and lift radius.
• Soil samples and ground-bearing pressure data are crucial to ensure the stability of the crane.

Travel Path of the Load

• The plan should outline the travel path of the load, including any obstructions and potential hazards along the way.
• Ingress and egress plans for the crane must be included to ensure safe movement.

Rigging Details

• Detailed drawings of the load and rigging are necessary, specifying the lifting points, center of gravity, sling angles, and tensions.
• The plan must list the sizes and capacities of the rigging gear and include a detailed rigging list.

Ground-Bearing Pressures

• Ground-bearing pressures must be calculated to ensure the crane does not exceed the ground’s capacity, which could lead to instability or collapse.

Hazard Identification and Mitigation

• Identify potential hazards such as uneven ground, overhead obstacles, electrical hazards, and adverse weather conditions.
• Develop strategies to eliminate or mitigate these risks.

Communication Protocols

• Establish clear communication protocols among all team members involved in the lifting task. This includes using standard hand signals or two-way radios to facilitate real-time communication.

Roles and Responsibilities

• Assign specific roles and responsibilities to each team member involved in the lifting operation. Ensure that everyone understands their tasks and has the necessary training and qualifications.

Emergency Procedures

• Develop a comprehensive contingency plan for potential emergencies such as equipment failure, sudden weather changes, or accidents.
• Provide first-aid training to lifting team members and ensure the availability of emergency response equipment on-site.

Pre-Lift Meeting

• Conduct a pre-lift meeting to review the lifting plan, discuss roles and responsibilities, and address any concerns or questions. This meeting fosters teamwork and reaffirms the importance of safety.

Execution of the Lift Plan

Adherence to Safety Protocols

• Follow the planned procedure diligently, adhering to safety protocols and communication guidelines.
• Monitor the lifting operation closely, and if any unforeseen issues arise, pause the lift and address them promptly before resuming.

Continuous Review and Update

• Lift plans may need to be amended based on new information or changes in the lifting operation. Ensure that all amendments are reviewed and approved by designated personnel and signed off by the lifting team.

Conclusion

A well-developed lift plan is essential for ensuring the safety and efficiency of lifting operations. It involves detailed planning, thorough risk assessment, and clear communication among all team members. By understanding the different types of lift plans and their components, you can better prepare for and execute safe and successful lifting operations.

Crane Lift Plan: Interactive eLearning Course with …

Given the absence of direct access to the specific website, the following guide is constructed based on the general principles and key points commonly covered in crane lift planning courses, as indicated by the provided sources.

Crane Lift Planning: A Comprehensive Guide

Introduction to Crane Lift Planning

Crane lift planning is a critical component of ensuring safety and efficiency in construction, renovation, and manufacturing activities that involve the use of cranes. This process is mandated by workplace safety regulations, such as those set by the Occupational Safety and Health Administration (OSHA), to prevent hazards and incidents.

Why Lift Planning is Important

• Safety: Lift planning helps identify and mitigate potential hazards, such as tipping due to overload, damage from striking buildings, or electrocution from contacting overhead power lines.
• Regulatory Compliance: Employers must adhere to OSHA standards, which require pre-planned hoisting operations for certain activities like steel erection.
• Efficiency: A well-planned lift ensures that the operation is executed smoothly, reducing downtime and improving overall project efficiency.

When a Lift Plan is Needed

• Every Time: A lift plan is required for every lifting operation to ensure safety and compliance.
• High-Risk Situations: Specialized planning is necessary for critical picks, such as using multiple cranes, lifting personnel, using cranes on water, picking loads exceeding 75% of the crane’s capacity, and moving loads near power lines or over occupied spaces.

Who Prepares the Lift Plan

• Key Personnel: The lift plan is typically prepared by a team that includes the crane operator, riggers, signal persons, and sometimes a professional, registered engineer for high-risk operations.
• Building Owners: They provide critical information about the site, such as underground and overhead structures and the load-bearing capacity of the structure where the load will be placed.

Key Roles and Responsibilities

• Crane Operator: Responsible for operating the crane according to the lift plan.
• Rigger: Responsible for connecting or rigging the load to the crane.
• Signal Person: Responsible for communicating to the crane operator the movement and placement of the load.
• Engineer: May be required to review and approve lift plan calculations for high-risk operations.

What Information is Contained in a Lift Plan

• Site Details: Locations of underground and overhead structures, load-bearing capacities of the structure.
• Crane Specifications: Crane type, capacity, and any limitations.
• Load Details: Weight, dimensions, and any special handling requirements.
• Risk Assessment: Identification of potential hazards and mitigation strategies.
• Sequence of Operations: Step-by-step plan for the lift, including setup, lifting, and placement.

The Purpose and Value of a Pre-Lift Meeting

• Communication: Ensures all team members understand their roles and the plan.
• Review: Final review of the lift plan to address any last-minute concerns or changes.
• Safety: Reinforces safety protocols and emergency procedures.

Function of 3D Computer Modeling Software

• Visualization: Allows for a detailed, 3D visualization of the lift operation.
• Risk Assessment: Helps identify potential hazards in a virtual environment.
• Precision Planning: Enables precise planning of crane movements and load placement.
• Training and Simulation: Can be used to train personnel and simulate different scenarios.

Best Practices in Lift Planning

• Industry Standards and Regulations: Adherence to OSHA standards and industry best practices.
• Continuous Training: Regular training for all personnel involved in lift operations.
• Regular Equipment Inspection: Ensuring that the crane and rigging equipment are in good working condition.
• Documentation: Maintaining detailed records of lift plans and operations.

High-Risk Operations

• Multiple Cranes: Using more than one crane to pick a load.
• Lifting Personnel: Lifting personnel in a “man” basket.
• On-Water Operations: Using a crane on a barge.
• High-Capacity Loads: Picking loads that exceed 75% of the crane’s rated capacity.
• Proximity to Power Lines: Moving loads near power lines or over occupied building spaces.

By following these guidelines and ensuring thorough planning, teams can significantly reduce the risks associated with crane operations and ensure a safe and efficient lifting process.

Top crane lifting plan Manufacturer in China.Comprehensive …

Since the specified website is not accessible in the provided search results, the following guide is compiled from the available sources to provide a comprehensive and in-depth overview of creating a crane lift plan.

Creating a Comprehensive Crane Lift Plan

Introduction

A crane lift plan is a critical document that outlines the steps and considerations necessary for safe and efficient crane operations. It is essential for ensuring the safety of personnel, the integrity of the load, and compliance with regulatory standards.

Steps to Develop a Crane Lift Plan

Assess the Load

• Weight of the Load: Determine the total weight of the load, including all lifting gear such as hook blocks, ropes, lifting beams, shackles, and hoist rings. This is crucial for selecting the appropriate crane and rigging equipment[2][4][5].
• Location of the Load’s Centre of Gravity: Identify the center of gravity to ensure stable lifting and to prevent the load from tilting or swinging during the lift[2][5].
• Overall Maximum Dimensions: Note the size and shape of the load to plan the lift path and ensure clearance from obstacles[2][4].

Select the Crane

• Crane Capacity: Choose a crane whose carrying capacity and reach can handle the load weight. Ensure the crane is not loaded in excess of the manufacturer’s recommended workload[2][3][5].
• Crane Configuration: Consider the specific crane configuration, including boom length, jib deployment, and any other attachments that may affect the lift[3][5].

Survey the Site

• Ground Conditions: Evaluate the ground for stability and bearing capacity. Ensure the ground is level and can support the crane and load weights. Use blocking or mats if necessary to distribute the weight[4].
• Obstacles and Clearances: Identify any obstacles, such as power lines, buildings, or other structures, and plan the lift path to ensure safe clearance. Determine the minimum clearance from the boom to the highest point of the structure and from the load to the highest point of the structure[3][4].
• Space for Maneuverability: Ensure there is sufficient space for the crane to maneuver safely without risking collisions or instability[1][4].

Plan the Lift

• Lift Path: Map out the crane’s position and the load path to avoid obstacles and ensure a smooth operation. Designate safe zones for personnel and other stakeholders[1][4][5].
• Rigging Gear Selection: Choose the appropriate rigging gear to suit the lifting points. Ensure all equipment is inspected regularly, and daily inspections are performed by the crane operator[2][5].
• Height Restrictions: Consider any height restrictions and plan the lift accordingly to avoid exceeding these limits[2][4].

Review Safety Protocols

• Risk Assessment: Conduct a thorough risk assessment to identify potential hazards such as weather conditions, ground instability, and equipment failure. Develop contingency plans for these risks[2][4][5].
• Method Statement: Outline the step-by-step procedure for the lift, including the roles and responsibilities of all team members involved[2].
• Communication Plan: Establish a clear communication plan, including the use of hand signals, voice commands, or radio communication. Ensure all affected stakeholders are notified and aware of the plan[5].

Additional Considerations

Weather Conditions

• Regularly check weather conditions such as wind speed, visibility, and precipitation. Determine which conditions would postpone or cancel the lift and account for the impact of wind on the lifted load or crane boom[4].

Personnel and Training

• Ensure all personnel involved in the lift are certified and trained. This includes crane operators, riggers, signal persons, and site supervisors. Conduct pre-lift briefings and huddles to inform all team members of the plan and potential hazards[5].

Contingency Planning

• Develop contingency plans for mechanical failure, incorrect load calculation, and other potential issues. Ensure there are procedures in place for emergency situations, such as leaving a load suspended[5].

Documentation and Review

• Submit the crane lift plan at least 48 hours prior to crane mobilization, or 5 days for critical and helicopter lifts. Ensure the plan is reviewed by all members of the team and updated as necessary[3][5].

Critical Lifts

• Definition: Critical lifts include operations that involve heavy loads, tight spaces, or work near power lines. These lifts require detailed planning and may need to be reviewed by a professional engineer[1][3][4].
• Special Requirements: For critical lifts, ensure that the calculated weight does not exceed 90% of the crane capacity chart. Develop a detailed rigging plan with supporting calculations for review and acceptance prior to the lift[2][3].

Implementation and Monitoring

Pre-Lift Checks

• Conduct a pre-lift huddle to brief all team members on the plan, hazards, and their roles. Ensure all safety precautions are in place, including the use of personal protective equipment (PPE)[1][5].

During the Lift

• Continuously monitor the site conditions and the lift operation. If any changes or hazards are identified, halt operations and regroup to discuss and adjust the plan as necessary[4][5].

Post-Lift Procedures

• After the lift, ensure the crane is parked safely, removing all slings and accessories from the hook. Raise the hook to a safe height and secure the crane or hoist if it is left unattended[5].

Conclusion

A well-developed crane lift plan is essential for ensuring the safety and efficiency of crane operations. By following these steps and considering all the critical factors, you can minimize risks and ensure compliance with regulatory standards. Regular training, continuous monitoring, and thorough documentation are key components of a successful crane lift plan.

Mobile Crane Normal Lift and Rigging Plan Form | PDF

Mobile Crane Normal Lift and Rigging Plan Form: A Comprehensive Guide

Introduction

A Mobile Crane Normal Lift and Rigging Plan is a crucial document that ensures safety, efficiency, and compliance with regulations during crane operations. This guide outlines the key elements and steps involved in creating and executing such a plan.

I. General Considerations and Area Preparation

A. Pre-Lift Assessments

• Crane Capacities: Verify that the lift is within the crane’s rated capacities based on boom height and radius[1][3].
• Boom Deflections: Consider any potential boom deflections that could affect the lift.
• Obstructions: Identify all potential crane boom obstructions and ensure they are addressed.
• Environmental Factors: Address environmental considerations such as wind, weather, and lightning.
• Electrical Hazards: Identify and address electrical hazards, including overhead and underground lines, and establish minimum approach distances[1][3].

B. Area Preparation

• Crane Swing Radius: Ensure the crane swing radius is properly barricaded and personnel are advised of hazards.
• Travel Paths: Determine and cordon off travel paths to prevent accidents.
• Ground Bearing Support: Address any ground bearing support questions to ensure the ground is stable and suitable for anticipated ground bearing pressures[1][3].

II. Crane Considerations

A. Crane Configuration and Inspection

• Crane Assembly: Ensure the crane assembly is in accordance with the manufacturer’s requirements.
• Post Assembly and Shift Inspection: Complete post assembly and shift inspections as required[1][3].
• Safety Devices and Operational Aids: Verify that safety devices and operational aids are present and functioning correctly.

B. Load Considerations

• Weights and Centers of Gravity: Determine the weights and centers of gravity of the loads and ensure load contents are secured.
• Structural Capability: Ensure the loads are structurally capable of being lifted without bending or twisting issues.
• Attachment Points: Verify that attachment points are rated to take the load weight[1][3].

C. Critical Lift Plan

• Requirement: Determine if a Critical Lift Plan (CLP) is required based on the complexity and risk of the lift. If required, complete the CLP with detailed specifications and reviews by a professional engineer if necessary[2][3].

III. Rigging Information

A. Rigging Inspection

• Qualified Rigger: Ensure all rigging has been inspected by a Qualified Rigger.
• Sling Angles and Shackles: Calculate sling angles and ensure shackles are correctly sized for the sling eyes[1][3].

B. Rigging Components

• Identification and Certification: Ensure all rigging devices bear the name of the manufacturer, identify the Working Load Limit (WLL), and are certified as to their capacity.
• Custom-Fabricated Devices: For custom-fabricated devices (e.g., lifting beams, spreader bars), ensure they have a proper PE stamp or proof testing as required by applicable standards[2].

C. Rigging Protection

• Protection from Sharp Edges: Protect rigging from all sharp edges.
• Blocking and Cribbing: Ensure blocking and/or cribbing are available to set loads on, preventing damage to the load and rigging[1][3].

IV. Personnel and Lift Preparation

A. Roles and Responsibilities

• Personnel Qualifications: Define and verify the roles, responsibilities, and qualifications of personnel involved (Operator, Lift Supervisor, Rigger, Signal Person).
• Pre-Lift Meeting: Conduct a pre-lift meeting to ensure all personnel are aware of their roles and the lift plan[1][3].

B. Training and Certification

• Training: Ensure personnel are trained according to the equipment manufacturer’s instructions (EM).
• Designation: Designate employees in writing by their employer for specific roles[3].

V. Crane Location and Clearances

A. Plot Plan

• To-Scale Plot Plan: Provide a to-scale plot plan showing the crane location, adjacent buildings, pipe racks, and other significant obstructions within the load swing radius[2].

B. Elevation Plan

• To-Scale Elevation Plan: Provide a to-scale elevation plan depicting the crane, adjacent structures, and the load.
• Clearances: Determine and document the horizontal distance from the crane center pin to the nearest structure, minimum clearance from the boom to the highest point of the structure, and minimum clearance from the load to the highest point of the structure during a pick[2].

VI. Additional Information and Signatures

A. Signaling Method

• Signaling: Describe the signaling method to be used (e.g., hand signals, voice commands, voice with hands-free radio)[2].

B. Incident Notification

• Incident Reporting: Ensure that all personnel are aware of the requirement to notify the appropriate authority immediately in case of any incident or accident involving the equipment[3].

C. Signatures and Approvals

• Signatures: Obtain signatures from the Crane Company, Lift Supervisor, Rigger, Signal Person, and other relevant personnel to confirm the plan has been reviewed and approved[2][3].

VII. Conclusion

A well-structured Mobile Crane Normal Lift and Rigging Plan is essential for ensuring safe and efficient crane operations. By following these guidelines, you can mitigate risks, comply with regulations, and ensure that all personnel involved are aware of their roles and responsibilities. Regular reviews and updates of the plan are crucial to adapt to changing site conditions and ensure continuous safety.

The art, science and economics of a lift plan

The Evolution and Impact of Lift Planning Software

Introduction to Lift Planning Software

Lift planning software has revolutionized the way crane companies operate, transforming a once manual and cumbersome process into a highly efficient and safe practice. This software emerged in the late 1990s and has since become an indispensable tool in the crane industry.

Early Pioneers and Development

The history of lift planning software is attributed to several key individuals:
– Doug Williams and Earl Johnson III: Founded Compu-Crane, one of the early players in the field.
– Jim Meehan: Developed Lift Planner in 1996 after recognizing the potential of crane lift planning.
– Tawnia Weiss: Worked at Compu-Crane and later founded A1A Software, developing the widely used 3DLift Plan software in 2007.

Evolution of Lift Planning Software

From Manual to Automated

The transition from manual lifting plan templates created with pen and paper to automated software has significantly enhanced efficiency and safety. Early software developments were followed by acquisitions, such as PAT America purchasing Compu-Crane, and later Hirschmann acquiring PAT America.

Current Leading Software

Today, two prominent lift planning software solutions dominate the market:
– 3DLift Plan by A1A Software: The most widely used lift planning software in North America, first developed in 2007.
– Lift Planner by Jim Meehan: Another leading software, developed in 1996, which is supported by most OEMs.

Key Features and Benefits

Visualization and Planning

Lift planning software allows users to create detailed 3D models and simulations of crane lifts. This includes:
– Classic Engineering Style Lift Diagrams: Created quickly and professionally, these diagrams are a competitive advantage for crane companies.
– Virtual Reality (VR) Integration: Users can simulate lifts in a VR environment, enhancing the visualization and planning process.

Enhanced Safety

One of the primary benefits of lift planning software is the enhanced safety it provides:
– Site Analysis and Emergency Plans: Software facilitates thorough site analysis and the development of emergency plans, reducing the likelihood of accidents.
– Risk Mitigation: Potential risks are identified and mitigated before the actual lift, ensuring a safer working environment.

Increased Efficiency

The software optimizes the planning process in several ways:
– Real-Time Calculations and Visualizations: Enables construction professionals to plan and execute lifts more efficiently.
– Resource Conservation: Valuable time and resources are saved through streamlined planning.

Technological Advancements and Future Trends

Automation and Robotics

Future developments are expected to include:
– Automated Lifting Equipment: More precise and safer lift operations through automation.
– Advanced 3D Modeling and Simulation: More accurate and detailed planning, accounting for every variable.

Integration with Other Technologies

• Internet of Things (IoT) and Telematics: Real-time monitoring and adjustments during lifts, enhancing safety and efficiency.
• Building Information Modeling (BIM): Lift planning will become more integrated with BIM systems, improving overall construction process coordination.
• Supply Chain Management: Lift planning could be closely tied to supply chain management systems, optimizing material flow.

Workforce Transformation

• Skills Development: Training in software, automation, and data analysis will be essential.
• Remote Operation: Operators may control lifts remotely using VR or AR, allowing operations from off-site locations.

Regulatory Evolution

• Stricter Safety and Environmental Regulations: Driving innovation in lift planning.
• International Standards: A move towards unified international standards for lift planning to facilitate better safety and interoperability.

Customization and Flexibility

• Modular Lifting Equipment: Customizable equipment for specific tasks, offering flexibility and cost savings.
• Adaptive Lift Planning: Advanced algorithms enabling real-time adjustments to changing conditions and requirements.

Conclusion

Lift planning software has transformed the crane industry by enhancing safety, efficiency, and productivity. As technology continues to advance, we can expect even more innovative features and integrations that will further streamline and safeguard crane operations. The future of lift planning is poised to be highly integrated with broader technological trends, ensuring that crane companies remain at the forefront of safety and efficiency.

Frequently Asked Questions (FAQs)

What is the importance of a lift plan for crane operations?

A lift plan is crucial for ensuring the safety and efficiency of crane operations. It involves a detailed assessment of the specific requirements and conditions of the lift, including the weight, size, and shape of the load, as well as the appropriate position for the crane and any required support equipment. This plan helps in identifying potential hazards, such as power lines, obstructions, and load stability issues, and outlines the necessary steps to mitigate these risks. By requiring a lift plan for every lift, operators can catch mistakes before they happen, reducing the likelihood of accidents and ensuring that the lift is executed safely and effectively.

What key elements should be included in a lift plan?

A comprehensive lift plan should include several key elements to ensure a safe and successful lift. First, it must verify the weight of the load, which is critical for calculating the percent of the crane’s capacity being used. The plan should also determine the maximum radius of the lift and check for any obstructions or power lines in the path of the load or crane attachments. Additionally, it should assess whether the load could contact the crane boom or jib during the lift and ensure there is room to maneuver the load safely. The plan must also calculate the ratio of crane capacity to net load and identify any critical lift conditions that may require additional safety measures.

How often should a lift plan be reviewed and updated?

A lift plan should be reviewed and updated before each and every lift. This ensures that all relevant factors are considered in real-time, taking into account any changes in the work environment, load characteristics, or crane setup. For example, if the crane needs to be moved a few feet to reduce the radius and improve the capacity and safety of the lift, this should be reflected in the updated plan. Regular review and updating help in adapting to new conditions and preventing potential hazards that might arise during the lift.

Who should be involved in the creation and approval of a lift plan?

The creation and approval of a lift plan should involve several key stakeholders to ensure comprehensive oversight and safety. The crane operator should complete the initial lift plan, answering critical questions about the lift parameters and potential hazards. Supervisors, riggers, and other personnel involved in the lift should also review the plan to catch any mistakes or oversights. For critical lifts, which are typically those exceeding 85% of the crane’s capacity, the plan should be approved by a Project Manager or a designated Lift Specialist. This multi-layered review process ensures that all aspects of the lift are carefully considered and that everyone involved is aware of the potential hazards.

What are the consequences of not following a lift plan?

Not following a lift plan can have severe consequences, including damage to equipment, property damage, personal injury, and even death. Exceeding the crane’s rated capacity or ignoring potential hazards such as power lines or obstructions can lead to critical failures of mechanical and electrical components. These failures can result in dropped loads, which pose significant risks to people and property. Additionally, neglecting to follow a lift plan can lead to accidents that could have been prevented, resulting in costly delays, legal liabilities, and damage to the reputation of the company involved. Therefore, adhering strictly to a well-prepared lift plan is essential for maintaining safety and operational integrity.