In the heart of China’s industrial and construction boom, the gantry crane stands as a pivotal piece of machinery, driving efficiency and innovation in various sectors. This versatile and powerful device is essential for lifting and moving heavy loads in settings ranging from bustling ports and shipyards to bustling manufacturing plants and construction sites.
Our in-depth guide delves into the world of gantry cranes in China, exploring their significance in the country’s rapidly growing construction, shipping, and manufacturing industries. Readers will gain insights into the market dynamics, including the key drivers such as infrastructure expansion, technological advancements, and government policies that are fueling the demand for these cranes.
You will learn about the different types of gantry cranes, including full gantry cranes, semi-gantry cranes, and portable gantry cranes, each with its unique features and applications. The guide will also cover the technical specifications, operational benefits, and maintenance requirements of these machines.
Additionally, we will address the challenges faced by the
Gantry Crane Manufacture/Supplier in China
Guide to Gantry Cranes: Types, Specifications, and Applications
Introduction
Gantry cranes are versatile and powerful lifting solutions used in various industries, including construction, manufacturing, ports, and warehouses. They are known for their ability to handle heavy loads and operate efficiently in both indoor and outdoor environments.
Types of Gantry Cranes
Single Girder Gantry Cranes
- Description: These cranes feature a single girder beam and are suitable for smaller lifting applications.
- Specifications:
- Lifting capacity: Typically ranges from 1 to 20 tons[3][4].
- Span length: Usually between 8 to 35 meters[3][4].
- Lifting height: Up to 18 meters[1][3].
- Working class: A3, A4[1][3].
- Applications: Widely used in workshops, storage facilities, hydroelectric power stations, and outdoor locations[3].
Double Girder Gantry Cranes
- Description: These cranes have two girder beams and are designed for high-capacity and demanding tasks.
- Specifications:
- Lifting capacity: Can range from 5 to 500 tons[1][3][4].
- Span length: Typically between 12 to 35 meters[1][3][4].
- Lifting height: Up to 18 meters[1][3].
- Working class: A5, A6[1][3].
- Applications: Ideal for open warehouses, rail yards, and general handling and lifting work[3][4].
Semi-Gantry Cranes
- Description: These cranes have one leg that runs on a rail and the other leg that can be supported by the building or another structure.
- Specifications:
- Lifting capacity: Generally ranges from 2 to 32 tons[1][3].
- Span length: Usually between 8 to 30 meters[1][3].
- Lifting height: Up to 18 meters[1][3].
- Working class: A3, A4, A6[1][3].
- Applications: Commonly used for materials handling in outdoor places, warehouses, and loading/unloading operations[1][3].
L-Type Gantry Cranes
- Description: These cranes feature L-shaped legs and are designed to handle extended loads efficiently.
- Specifications:
- Lifting capacity: Typically ranges from 5 to 50 tons[3][4].
- Span length: Usually between 18 to 35 meters[3][4].
- Working class: A5, A6[3].
- Applications: Often used in freight yards, railroad stations, and storage facilities[4].
U-Type Gantry Cranes
- Description: These cranes have U-shaped legs, providing additional clearance between the legs and the girders.
- Specifications:
- Lifting capacity: Can range from 1 to 50 tons[4].
- Span length: Typically between 12 to 35 meters[4].
- Applications: Ideal for lifting large and heavy loads, with the option to extend girders on one or both sides to create cantilevers[4].
Rubber Tyred Gantry Cranes (RTG)
- Description: These cranes are mounted on rubber tires and are highly versatile.
- Specifications:
- Lifting capacity: Can range from 5 to 500 tons[1].
- Span length: Usually between 5 to 35 meters[1].
- Lifting height: Up to 18 meters[1].
- Working class: A3-A5[1].
- Applications: Used in various settings where mobility and flexibility are required[1].
Key Specifications and Features
Lifting Capacity
- Ranges from a few hundred pounds to several hundred tons, depending on the type of gantry crane[1][3][4].
Span Length
- Varies from 5 to 35 meters, depending on the crane type and application[1][3][4].
Lifting Height
- Typically up to 18 meters, but can be customized based on the specific needs[1][3].
Speeds
- Lifting Speed: Can range from 0.33 to 11.5 meters per minute[1][3].
- Trolley Running Speed: Can range from 2 to 40.1 meters per minute[1][3].
- Crane Running Speed: Can range from 3 to 50 meters per minute[1][3].
Working Class
- Classified under different duty groups such as A3, A4, A5, and A6, indicating the crane’s ability to handle various workloads[1][3].
Mechanical, Structural, and Electrical Components
- Mechanical Parts: Include the lifting mechanism, trolley traveling mechanism, and crane traveling mechanism[3].
- Structural Parts: Mainly consist of the gantry frame and trolley[3].
- Electrical Parts: Include electrical equipment and electrical lines[3].
Safety Features
Overload Limiting Device
- Prevents the crane from lifting loads beyond its capacity[2].
Disk Brake in All Motors
- Ensures safe and controlled braking[2].
Thermal Protection
- Protects the hoisting motor from overheating[2].
Anti-Collision Devices
- Prevents collisions between cranes or other obstacles[2][5].
Emergency Stop
- Allows for immediate shutdown in emergency situations[2][5].
Load Display
- Displays the load weight to ensure safe lifting operations[2].
Wind Protection
- Includes features like storm locks and wind speed meters to ensure stability in windy conditions[5].
Applications and Advantages
Industrial Use
- Gantry cranes are essential in manufacturing, construction, and other heavy industries for lifting and moving heavy equipment and materials[4].
Port and Freight Handling
- Widely used in ports and freight yards for loading and unloading cargo[4].
Warehouse and Storage
- Used in warehouses for efficient material handling and storage[3][4].
Advantages
- Efficiency: Gantry cranes can significantly improve the efficiency of lifting operations.
- Versatility: Available in various configurations to suit different applications.
- Cost-Effective: Provide a cost-effective solution for heavy lifting tasks compared to other types of cranes.
- Safety: Equipped with multiple safety features to ensure safe operation[3][4][5].
Considerations for Buying a Gantry Crane
Determine Lifting Capacity and Span
- Ensure the crane’s lifting capacity and span match the requirements of your application[3].
Choose the Right Type
- Select between single girder, double girder, semi-gantry, or other types based on your specific needs[3][4].
Check Working Class and Duty Cycle
- Ensure the crane’s working class aligns with the frequency and intensity of use[1][3].
Evaluate Mechanical, Structural, and Electrical Components
- Assess the quality and durability of the crane’s components to ensure long-term reliability[3].
Consider Safety Features
Gantry Crane For Sale | China Manufacturer
Guide to Gantry Cranes from Kino Cranes
Introduction
Gantry cranes are essential pieces of equipment in various industries, including construction, shipbuilding, and manufacturing. Kino Cranes, a leading manufacturer, offers a range of gantry crane solutions tailored to different needs and applications. Here is a comprehensive guide to their gantry crane series.
Types of Gantry Cranes
Double Girder Gantry Cranes
- Design and Structure: These cranes are typically A-frame designed, suitable for general lifting purposes and heavy-duty outdoor applications such as freight yards, construction sites, railroad terminals, shipyards, and ports[1].
- Specifications:
- Maximum Lifting Height: 12-30 meters
- Span: Up to 35 meters
- Warranty: 1-2 years
- Material: Steel Structure
- Power Source: Electric
- Certification: CE, ISO9001[1].
- Features:
- Full frequency conversion drive and PLC central control for independent mechanism action.
- High strength bolt assembly for onsite structural installation.
- Customized products available to meet specific requirements[1].
Single Girder Gantry Cranes
- Design and Structure: These cranes feature a single main beam and are designed for cost-effective and customizable lifting solutions. They are suitable for factories, workshops, warehouses, power stations, and logistics centers[5].
- Specifications:
- Standard lifting capacities: 5 tons, 10 tons, 16/3.2 tons, 20/5 tons, and 32/5 tons[3].
- Safety features include anti-hook devices and reverse rollers to ensure safe and reliable operation[3].
- Features:
- Humanized design with anti-corrosion features, especially for harsh working environments.
- Integration of foreign advanced technologies for optimized performance[5].
Applications
General Manufacturing and Metallurgy
- Gantry cranes are widely used in manufacturing plants and metallurgy industries due to their high lifting capacities and durability. They can handle large weights and operate under high temperatures and frequent usage[4].
Shipbuilding
- Large-tonnage shipbuilding gantry cranes are specifically designed for shipyards, primarily used for assembling sections and parts of ships. These cranes are built to handle heavy loads and are often customized to meet the specific needs of shipbuilding[5].
Construction and Logistics
- Gantry cranes are crucial in construction sites and logistic centers for lifting and moving heavy materials efficiently. They can be used in freight yards, railroad terminals, and ports to streamline operations[1].
Safety Features
- Emergency Stops and Safety Beacons: Built-in safety features such as flashing beacons and emergency stops ensure immediate response to potential hazards[2].
- Derailment Catches and Rail Cleaners: These features prevent the crane from derailing and ensure smooth movement along the rails[2].
- Storm Locks and Wind Speed Meters: Storm locks and wind speed meters are included to prevent sliding or falling in heavy winds and to prompt safety actions when necessary[2].
- Safety Loops: Safety loops are designed to avoid collisions, enhancing overall safety during operation[2].
Technical Specifications
- Hoist Options:
- CXT wire rope hoists and S-series synthetic rope hoists are available, each offering a lifting capacity of up to 12.5 tons. These hoists feature advanced technologies such as offset reeving, stepless vertical movement, and smart features like Sway Control and Hook Centering[2].
- Control Systems: Gantry cranes can be controlled via pendant, radio, or radio with backup pendant, ensuring flexible and reliable operation[2].
Customization and After-Sales Service
- Customized Products: Kino Cranes offers customized gantry crane solutions to meet the specific needs of different industries and applications[1].
- After-Sales Service: Field installation, commissioning, and training are provided to ensure the smooth operation and maintenance of the cranes. Regular maintenance and global customer service support are also available[1].
Conclusion
Kino Cranes’ gantry crane series is designed to cater to a wide range of industrial needs, offering robust, safe, and efficient lifting solutions. With their innovative designs, advanced safety features, and customizable options, these cranes are ideal for various applications, from construction and manufacturing to shipbuilding and logistics.
Mobile Gantry Crane – Henan Seven Industry Co., Ltd
Guide to Portable Gantry Cranes
Introduction
Portable gantry cranes are versatile and adaptable lifting solutions used in various industrial, construction, and warehouse settings. They are known for their mobility, ease of use, and flexibility in handling light to medium loads.
Types of Portable Gantry Cranes
Portable Gantry Crane System
- Design and Mobility: These cranes are smaller and lighter, designed to be moved around any facility using casters or rubber wheels. This portability allows them to be readily available when needed and stored away when not in use, saving space and improving floor space flexibility[1][3][5].
- Load Capacity: Typically, portable gantry cranes have a lifting capacity ranging from 0.25 tons to 10 tons, making them suitable for light to medium lifting tasks[1][2][5].
Adjustable (Telescoping) Gantry Crane System
- Variable Dimensions: Adjustable gantry cranes have variable dimensions, including movable placement along the I-beam (gantry span), movable height, and movable base width. This adjustability makes them highly maneuverable around different working environments and lifting requirements[1][5].
Rail Mounted Gantry Crane
- Design and Capacity: These are light-duty rail-mounted gantry cranes with a simple design and cost-effective configurations. They can have capacities up to 20 tons and are often used in settings where the crane needs to move along a fixed path[1][4].
Key Components and Features
Support Structure
- Legs and Wheels: Portable gantry cranes are supported by freestanding legs that can be mounted on wheels or casters, allowing for easy movement across different surfaces[3][5].
Horizontal Beam (Girder)
- Single and Double Girder: While portable gantry cranes often use a single girder due to their lighter load capacities, they can be designed with either single or double girder configurations depending on the specific needs. Single girders are sufficient for lighter loads, while double girders are used for heavier and more demanding tasks[2][3].
Hoist Trolley
- Lifting and Positioning: The hoist lifts and lowers the load, while the trolley moves the hoist along the horizontal beam, allowing for precise positioning of the load[3].
Applications and Uses
Industrial Settings
- Warehouses and Workshops: Portable gantry cranes are commonly used in warehouses, workshops, and garages for light lifting tasks. They are ideal for locations where the building structure cannot support an overhead crane[2][4][5].
Construction Sites
- Mobility and Flexibility: In construction, portable gantry cranes are valued for their mobility and ability to be quickly assembled and disassembled as crews move in and out of sites. They are used to lift items such as concrete blocks, steel support beams, and lumber[2][3].
Outdoor Tasks
- Container Handling and More: Portable gantry cranes are also used in outdoor tasks such as container handling, shipbuilding, and handling heavy materials like stone and metal scrap[2][4].
Safety and Operational Considerations
Work Area Assessment
- Space and Conditions: It is crucial to assess the size, shape, and conditions of the work area to ensure the crane fits the specific needs of the task. This includes considering the adjustable height and span of the crane to handle different lifting requirements[3].
Load Handling
- Precise Positioning: The crane must be capable of lifting and positioning loads safely and effectively. This involves ensuring the hoist and trolley system is properly aligned and functioning correctly[3].
Maintenance and Storage
- Storage and Maintenance: When not in use, portable gantry cranes should be stored in a secure location to prevent damage and ensure they remain in good working condition. Regular maintenance is also essential to maintain the crane’s performance and safety[1][5].
Choosing the Right Portable Gantry Crane
Assessing Load Capacity
- Load Requirements: Determine the maximum load weight and size that the crane will need to handle. This will help in selecting the appropriate crane with the right lifting capacity[1][2][5].
Considering Mobility Needs
- Work Environment: Evaluate the mobility needs based on the work environment. If the crane needs to be moved frequently, a portable or adjustable gantry crane may be more suitable[1][3][5].
Budget and Cost-Effectiveness
- Cost Considerations: Portable gantry cranes are often more cost-effective compared to permanent overhead cranes, especially in settings where frequent reconfiguration is necessary. Consider the initial cost, maintenance, and operational expenses when selecting a crane[1][2][5].
By understanding the types, components, applications, and operational considerations of portable gantry cranes, users can make informed decisions to optimize their material handling and lifting operations efficiently and safely.
Overhead Crane – Gantry Crane | China Heavy Crane …
Guide to Overhead and Gantry Cranes: Selection, Components, and Applications
Introduction
Overhead and gantry cranes are essential pieces of equipment in various industrial settings, including manufacturing, construction, and cargo handling. These cranes are designed to handle and transport heavy loads efficiently and safely. Here is a comprehensive guide to help you understand the components, types, and applications of these cranes.
Overhead Cranes
Overview
Overhead cranes are used for lifting and moving heavy loads within industrial facilities. They operate on an overhead runway system, allowing them to move freely without ground obstacles, thus reducing product damage and worker injuries.
Components of Overhead Cranes
- Bridge: The main component, consisting of the main beam, end beams, and a walking platform. The main beam is typically a box-shaped structure[4].
- Lifting Mechanism: Comprises a motor, reducer, drum, and brake. For cranes with a lifting capacity of 15t and above, there are often two sets of lifting mechanisms (main hook and auxiliary hook)[4].
- Crane Travelling Mechanism: Includes motor, transmission shaft, reducer, wheel, and brake. There are centralized and separate driving modes[4].
- Trolley Travelling Mechanism: The trolley moves along the bridge rail and is driven by a three-in-one motor or a two-in-one motor with an independent brake[4].
- Control Room: Houses control devices for crane and trolley movements, lifting mechanisms, and safety protection devices. The cab can be fixed or mounted below the trolley[4].
Types of Overhead Cranes
Overhead cranes come in four main configurations:
– Single Girder: Suitable for lighter loads and simpler applications.
– Double Girder: Offers stronger bearing capacity and is used for heavier-duty applications.
– Top Running: The crane runs on the top of the runway beams.
– Underhung: The crane runs under the runway beams[2].
Selection Criteria
To select the right overhead crane, consider the following:
– Rated Load: The maximum weight the crane can lift.
– Span of the Crane: The distance between the runway beams.
– Lifting Height: The maximum height the crane can lift.
– Type of Load or Material: Determines the type of rigging or attachments needed.
– Crane Working Environment: Affects the choice of control method (handheld, wireless, or cabin control).
– Operating Hours and Travel Distance: Important for determining the crane’s durability and maintenance needs[2].
Gantry Cranes
Overview
Gantry cranes are a variation of bridge cranes with two support legs installed under the main beam, allowing them to run on ground tracks. They are commonly used for outdoor cargo handling.
Components of Gantry Cranes
- Metal Structure: Includes the main beam, end beams, support legs, and lower beams. The main beam can extend beyond the legs to form a cantilever[3].
- Lifting Mechanism: Typically an electric hoist with a hook, grab bucket, or electromagnetic chuck[3].
- Running Mechanism: Includes trolley and crane running mechanisms, generally driven by three-in-one or two-in-one motors with independent brakes[3].
- Safety Protection System: Features lifting limiter, overload limiter, stroke limiter, bumper, and wind-resistant anti-skid device[3].
Types of Gantry Cranes
Gantry cranes can be classified based on several criteria:
– Gantry Frame Structure:
– Full Gantry Crane: Both ends of the main beam have support legs.
– Semi Gantry Crane: One end of the main beam has a support leg.
– Cantilever Gantry Crane: The main beam extends beyond the legs[3][5].
– Main Beam Structure:
– Single Beam Gantry Crane: Less expensive and simpler, suitable for loads below 20t.
– Double Beam Gantry Crane: Stronger bearing capacity, larger span, and better stability, recommended for heavier-duty applications[5].
– Main Beam Type:
– Box-Type: High safety and rigidity.
– Truss Type: Lower cost, lighter weight, and good wind resistance[5].
– Applications:
– General Gantry Crane: Versatile, handles various materials.
– Shipbuilding Gantry Crane: Used for assembling hulls.
– Container Gantry Crane: Used in container terminals.
– Hydropower Station Gantry Crane: Used for lifting, opening, and closing gates[5].
Selection Criteria
When selecting a gantry crane, consider:
– Rated Load Capacity
– Span of the Crane
– Lifting Height
– Material or Load to be Lifted
– Crane Working Environment
– Operating Hours and Travel Distance
These factors help in choosing the right gantry crane for your specific application[5].
After-Sales Service and Support
Both overhead and gantry cranes require comprehensive after-sales service to ensure optimal performance and safety. This includes:
– Crane Installation: Professional installation to ensure the crane is set up correctly.
– Commissioning: Ensuring the crane is fully functional and safe to use.
– Staff Training: Training for operators to handle the crane safely and efficiently.
– Free Technical Consultation: Ongoing technical support to address any issues or questions.
– Maintenance and Repair: Regular maintenance and repair services to extend the crane’s lifespan[1].
By understanding the components, types, and selection criteria for overhead and gantry cranes, you can make informed decisions to enhance productivity and safety in your industrial operations.
Top 10 Overhead Crane Manufacturer In China | WeiHuaCrane
Top 10 Overhead Crane Manufacturers in China: An In-Depth Guide
Introduction
China has emerged as a major player in the global market for overhead cranes, driven by its large manufacturing capacity and relatively low labor costs. Here, we will explore the top 10 overhead crane manufacturers in China, highlighting their history, product range, and market impact.
1. Henan Weihua Heavy Machinery Co., Ltd.
Overview
- Established in 1989 and headquartered in Anyang City, Henan Province.
- A leading machinery manufacturing enterprise in China.
- Engaged in the design, research and development, production, and sales of lifting machinery, construction machinery, special vehicles, and other products.
Key Achievements
- Leads the country in the production and sales of overhead cranes and gantry cranes.
- Achieved a sales revenue of 12.2 billion yuan in 2018.
2. Zoomlion Heavy Industry Group Co., Ltd.
Overview
- Founded in 1993 and headquartered in Changsha, Hunan Province.
- A leading construction machinery manufacturer in China.
- Specializes in R&D, manufacturing, and sales of bridge cranes, tower cranes, and other products.
Key Achievements
- Advanced production equipment and technology.
- Provides high-quality products and services globally.
3. Langfang Hongqi Heavy Machinery Co., Ltd.
Overview
- Established in 1958 and headquartered in Langfang City, Hebei Province.
- Known for its rich experience and technology in bridge crane manufacturing.
Key Achievements
- Product quality and performance are in the leading position in China.
- Widely recognized and praised for its products.
4. Henan Weineng Heavy Industry Machinery Co., Ltd.
Overview
- Founded in 2004 and headquartered in Zhengzhou City, Henan Province.
- Engaged in R&D, manufacturing, and sales of bridge cranes, gantry cranes, tower cranes, and other products.
Key Achievements
- Advanced production equipment and technology.
- Committed to providing high-quality products and services.
5. Shanghai Electric Group Co., Ltd.
Overview
- Founded in 1880 and one of the oldest construction machinery manufacturers in China.
- Headquartered in Shanghai.
- Specializes in R&D, manufacturing, and sales of bridge cranes, tower cranes, and other products.
Key Achievements
- Long history and rich experience.
- Product quality and performance have always been in the leading position in China.
6. Harbin Electric Group Co., Ltd.
Overview
- Founded in 1898 and headquartered in Harbin.
- Specializes in R&D, manufacturing, and sales of bridge cranes, gantry cranes, and other products.
Key Achievements
- Long history and rich experience.
- Product quality and performance have always been in the leading position in China.
7. Henan Qiaoqiao Heavy Industry Co., Ltd.
Overview
- Established in 2003 and headquartered in Nanyang City, Henan Province.
- Engaged in R&D, manufacturing, and sales of bridge cranes, gantry cranes, and other products.
Key Achievements
- Professional R&D team and advanced production equipment.
- Committed to providing high-quality products and services.
8. Hebei Shuangma Heavy Industry Machinery Manufacturing Co., Ltd.
Overview
- Founded in 2002 and headquartered in Xingtai City, Hebei Province.
- Specializes in R&D, manufacturing, and sales of bridge cranes, gantry cranes, and other products.
Key Achievements
- Skilled team and efficient production equipment.
- Product quality and performance are widely recognized.
Product Range and Services
Types of Cranes
- Single girder cranes
- Double girder cranes
- Gantry cranes
- Jib cranes
- Customized solutions for specific industries or applications
Additional Services
- Installation
- Maintenance
- Repair services for their products
Manufacturing Process
Stages
- Design
- Fabrication
- Assembly
- Testing
Conclusion
These top 10 overhead crane manufacturers in China are pivotal in the global crane industry, offering a wide range of crane models and services. Their advanced technology, rich experience, and commitment to quality make them leading representatives of China’s construction machinery industry. Whether it is for domestic or international markets, these companies are at the forefront of innovation and reliability in crane manufacturing.
Adjustable Mobile Gantry Crane Suppliers …
Since the provided URL does not lead to a accessible webpage, I will create a comprehensive guide based on the general characteristics, features, and applications of adjustable mobile gantry cranes, using the information from the other sources.
Adjustable Mobile Gantry Cranes: A Comprehensive Guide
Introduction
Adjustable mobile gantry cranes are versatile and highly mobile lifting solutions designed for various industrial, commercial, and other applications. These cranes offer the flexibility of adjustable heights, spans, and sometimes even caster frame spreads, making them ideal for environments where lifting needs are frequent but space is limited.
Key Features
Adjustable Height
- These cranes allow for easy height adjustments, often in specific increments (e.g., 6-inch increments), to accommodate different lifting requirements[5].
- Height adjustments can be made using simple mechanisms such as spring-loaded bolts or 4-bolt adjustments[1][5].
Adjustable Span
- The span of the crane can be adjusted to fit different workspaces or to accommodate various load sizes. This feature is particularly useful in confined spaces or when the crane needs to be used in multiple locations[1][5].
Adjustable Caster Frame Spread
- Some models offer adjustable caster frame spreads, enabling the crane to navigate through narrow aisles or doorways without disassembly[5].
Material Construction
- Cranes are often made from heavy-gauge steel, corrosion-resistant aluminum, or a combination of both materials. This ensures strength, stability, and portability[3][5].
Mobility and Portability
- Designed with integrated wheel designs that fold with the frame, these cranes are easy to transport and store. They can be assembled and disassembled quickly, often by a single person[2][3].
Safety Features
- Many models are equipped with locking casters, safety cables, and self-aligning I-beams to ensure stability and operator safety. They are also compliant with OSHA and ANSI standards[2][5].
Applications
Industrial Use
- Adjustable mobile gantry cranes are widely used in manufacturing, plant facilities, repair shops, and warehousing for lifting heavy loads and equipment[3][5].
Maintenance and Repair
- They are useful for maintenance tasks over machines, pulling products, and changing heavy components such as engines or molds[1][3].
Confined Space Access
- These cranes are ideal for confined space access scenarios due to their compact design and ability to be easily assembled and disassembled[2].
Personnel Lifting
- Some models are designed for personnel lifting and fall arrest applications, making them suitable for use in scenarios requiring the safe lifting of people[2].
Benefits
Versatility
- The ability to adjust height, span, and sometimes the caster frame spread makes these cranes versatile for a wide range of applications[1][5].
Portability and Ease of Assembly
- Quick assembly and disassembly, along with lightweight designs, make these cranes easy to transport and store, reducing downtime and increasing efficiency[2][3].
Cost-Effectiveness
- Compared to permanent overhead cranes, adjustable mobile gantry cranes offer a more economical solution for areas where lifting is infrequent[4].
Safety
- Advanced safety features such as locking casters, safety cables, and compliance with safety standards ensure safe operation and reduce the risk of accidents[2][5].
Customization and Accessories
Custom Models
- Many manufacturers offer customization options to fit specific requirements, including different beam lengths, heights, and lifting capacities[3][5].
Accessories
- Accessories such as wheeled and geared trolleys, hook-mounted and electric hoists, jack kits, and festooning kits can be added to enhance the functionality of the crane[5].
Conclusion
Adjustable mobile gantry cranes are powerful tools for any facility needing flexible and reliable lifting solutions. Their adjustable features, robust construction, and safety-focused design make them indispensable in various industrial and commercial settings. By understanding the key features, applications, and benefits of these cranes, users can make informed decisions to optimize their lifting operations.
China Hydraulic Gantry Crane manufacturers and suppliers
Since the provided websites do not include the specific content from https://m.kiethydraulic.com/hydraulic-gantry-crane-product/
, I will create a comprehensive guide based on the general information available about hydraulic gantry cranes from the other sources.
Hydraulic Gantry Cranes: A Comprehensive Guide
Introduction
Hydraulic gantry cranes are specialized lifting solutions designed to handle heavy loads in various industrial and construction environments. They are particularly useful where traditional cranes or permanent overhead structures are not feasible.
Types of Hydraulic Gantry Cranes
Fixed Height Gantry Cranes
- These cranes are built to a specific, unalterable height and are often used in repetitive lift applications[3].
Adjustable Height Gantry Cranes
- These cranes offer adjustable heights, making them versatile for different work areas and job sites. They can be made from lightweight materials like aluminum for easy portability[3].
Portable Hydraulic Gantry Cranes
- Designed for mobility, these cranes are compact, cost-effective, and can be easily transported to different job sites. Examples include the Mini-Lift (ML) series by Enerpac[4].
Super Lift (SL) and Super Boom Lift (SBL) Series
- These are more robust models offering higher lift capacities, best-in-class controls, and stability. The SL series can handle up to 450 tons, while the SBL series can handle up to 1178 tons[4].
Key Features and Components
Lift Capacity
- Hydraulic gantry cranes can have lift capacities ranging from a few tons to over 1000 tons, depending on the model and series. For example, Lift Systems, Inc. offers models with capacities from 20 tons to 1400 tons[5].
Working Height and Span
- The working height can vary significantly, from a few meters to over 12 meters. The span of the gantry can also be adjusted or fixed, with some models offering spans up to 30 feet or more[1][3].
Hydraulic and Electrical Systems
- These cranes are equipped with self-contained hydraulic and electrical systems. They often include advanced control systems such as wireless controls and load holding check valves[1][4].
Mobility and Maneuverability
- Many hydraulic gantry cranes are self-propelled with wheels or tank rollers, and some feature automatic steering alignment and geared drive engines for smooth movement on irregular surfaces[1][4].
Accessories and Optional Equipment
- Various accessories are available, including header beams, lifting lugs, side shift systems, skid tracks, and track elevation stands. These enhance the crane’s functionality and adaptability to different tasks[1][5].
Applications and Uses
Heavy Industry and Construction
- Hydraulic gantry cranes are widely used in heavy industry, construction, and engineering projects where heavy loads need to be lifted, moved, or positioned with precision[4][5].
Shipyard and Offshore Operations
- These cranes are also used in shipyards for tasks like lifting and installing heavy components of ships and oil rigs[1].
Maintenance and Repair
- They are useful in maintenance and repair operations, especially in areas where traditional cranes cannot reach or where overhead structures are not available[4].
Safety and Efficiency
Safety Features
- Hydraulic gantry cranes are designed with safety in mind, featuring load holding check valves, remote control systems, and stable hydraulic distribution systems to ensure secure load handling[2][4].
Efficiency
- These cranes offer efficient lifting and positioning capabilities, making them a cost-effective solution for many industrial and construction applications. They can lift, turn, tilt, and move heavy loads with precision[2][5].
Installation and Operation
Setup and Assembly
- The setup and assembly of hydraulic gantry cranes can vary depending on the model. Some are designed for easy assembly and disassembly, while others may require more complex installation procedures[3][5].
Operation
- Operating these cranes typically involves using remote control systems or advanced control panels. Training and proper maintenance are crucial to ensure safe and efficient operation[2][4].
Conclusion
Hydraulic gantry cranes are versatile and powerful lifting solutions that cater to a wide range of industrial and construction needs. Their ability to handle heavy loads in confined or irregular spaces makes them indispensable in many applications. By understanding the different types, features, and applications of hydraulic gantry cranes, users can make informed decisions to meet their specific lifting and positioning requirements.
Dual Beam Gantry Crane Lifting Equipment
Given that the specific website you mentioned is not accessible in the search results provided, I will create a comprehensive guide to double girder gantry cranes based on the information from the other sources.
Double Girder Gantry Crane Guide
Introduction
Double girder gantry cranes are heavy-duty lifting equipment widely used in various industrial settings, including ports, shipyards, warehouses, and construction sites. These cranes are known for their high lifting capacity, large span, and robust stability.
Key Components
Bridge
- The bridge of a double girder gantry crane consists of two main girders, typically made of high-quality carbon steel (e.g., Q235B or Q345B), which provide the structural framework for the crane[3][5].
Trolley Part
- The trolley part includes the hoisting mechanism, which comprises a motor, speed reducer, brake, coupling, wheels, and coiling blocks. This part is responsible for lifting and moving the load along the bridge[3].
Crane Traveling Mechanism
- This mechanism allows the crane to move along the track. It includes motors, speed reducers, and wheels that enable the crane to travel efficiently[3].
Electric System
- The electric system of a double girder gantry crane includes hoisting motors, long traveling motors, and sometimes hydraulic power motors. The system can be operated via a cabin or remote control[3].
Technical Parameters
Lifting Capacity
- Double girder gantry cranes have a lifting capacity that ranges from 5 tons to over 500 tons, making them suitable for handling large and heavy loads[2][5].
Span
- The span of a double girder gantry crane refers to the distance between the two vertical legs. Common spans range from 12 meters to 35 meters, but can be customized to meet specific operational needs[2][5].
Lifting Height
- The lifting height of these cranes can vary from 6 meters to 40 meters, depending on the model and application[1][2].
Lifting Speed
- Lifting speeds vary based on the capacity, typically ranging from 11.5 m/min for smaller capacities to 1.5 m/min for larger capacities[1][2].
Trolley Speed and Crane Speed
- Trolley speeds generally range from 37 m/min to 40 m/min, while crane speeds are similar, ensuring efficient movement of the crane and trolley[1][2].
Safety Features
Overload Protection
- Double girder gantry cranes are equipped with overload protection devices to prevent lifting loads beyond the crane’s capacity[3].
Emergency Switch
- An emergency switch can stop all movements of the crane in case of danger[3].
Wind Alarm and Break-Proof Shaft
- Some models include wind alarms and break-proof shafts to enhance safety during operation[3].
Applications
Industrial Settings
- These cranes are commonly used in ports, shipyards, warehouses, and construction sites for handling large and heavy loads[5].
General Handling and Lifting Operations
- They are suitable for general handling and lifting operations in various workshops and outdoor settings where overhead crane runways are impractical[3].
Advantages
High Lifting Capacity
- Double girder gantry cranes can handle loads of up to 500 tons, making them ideal for heavy-duty applications[2][5].
Large Span and Better Stability
- The larger span and double girder design provide better stability and coverage, enhancing the versatility of lifting operations[2][5].
Flexible Operation
- These cranes offer flexible operation, with options for cabin and remote control, and are designed for safe and reliable performance[3].
Low Maintenance
- The design and materials used reduce daily maintenance needs, making them a cost-effective option in the long run[3].
Customization and Special Features
Custom Spans and Heights
- Double girder gantry cranes can be customized to have specific spans and heights to meet the requirements of different operational settings[2][4].
Truss Structure
- Some models adopt a truss structure, which is lightweight, has small wheel pressure, and offers reliable performance[3].
Adjustable Height and Span
- Certain models, like the portable aluminum gantry cranes, offer adjustable height and span options, making them versatile for different tasks[4].
Conclusion
Double girder gantry cranes are powerful and versatile lifting solutions that cater to a wide range of industrial needs. Their high lifting capacity, large span, and robust safety features make them a preferred choice for heavy-duty lifting operations in various settings. When selecting a double girder gantry crane, it is crucial to consider the specific technical parameters and safety features to ensure the crane meets the operational requirements and ensures safe and efficient operation.
Tire Container Gantry Crane Manufacturers and Suppliers
Given that the specific website you mentioned is not accessible in the search results, I will create a comprehensive guide based on the general information available about Rubber Tyred Gantry (RTG) Cranes from the other sources.
Rubber Tyred Gantry (RTG) Cranes: A Comprehensive Guide
Introduction
Rubber Tyred Gantry (RTG) cranes are versatile and efficient material handling solutions widely used in various industries, including container terminals, ports, freight yards, and construction sites. These cranes offer flexibility, productivity, and safety, making them an ideal choice for outdoor workplaces.
Key Components and Structure
Main Girder
The main girder is the horizontal beam that spans the crane’s width, supporting the hoist and trolley. It is typically constructed from high-strength steel to handle heavy loads while maintaining rigidity[3].
Legs and Cross Beams
The legs are vertical support structures that connect the main girder to the base. Rubber tired cranes usually have four legs, with tires mounted at the base for mobility. Cross beams or cross girders provide stability and connect the legs at the bottom, ensuring structural integrity[3].
Hoist Trolley and Spreader
The hoist trolley is responsible for lifting and moving the load, while the spreader is used to grip and handle containers or other loads securely. The spreader can be equipped with multiple hooking points or specialized accessories like spreader bars or lifting clamps[1][2][4].
Parameters and Specifications
Lifting Capacity
RTG cranes can have lifting capacities ranging from 30 tons to 65 tons or even higher, depending on the model and customization. For example, some cranes can handle up to 800 tons in specialized applications[2][3][4].
Span Length
The span length of RTG cranes typically ranges from 22 meters to 28 meters, but can be customized to fit specific needs, such as up to 32.4 meters in some models[2][4][5].
Lifting Height
The lifting height can vary, often ranging from 1 over 3 to 1 over 6 containers high, which translates to heights of around 12.3 meters to 21 meters[4][5].
Operating Speeds
- Lifting Speed: Ranges from 12 to 46 meters per minute.
- Crane Speed: Ranges from 45 to 90 meters per minute.
- Trolley Speed: Can be up to 70 meters per minute[4][5].
Operating Temperature
RTG cranes can operate in a wide temperature range, typically from -20°C to 40°C[2][4].
Applications and Uses
Container Handling
RTG cranes are extensively used in container terminals for lifting, stacking, and moving containers. They can stack containers up to six high and eight wide, making them highly efficient in container storage yards[1][4][5].
Construction and Precast Concrete
In the construction industry, RTG cranes are used for moving and positioning precast concrete components like beams, columns, and panels. Their mobility and adaptability make them ideal for such tasks[2].
Factories and Workshops
RTG cranes are also utilized in factories and workshops for handling heavy loads such as steel tanks and automotive injection molds. Their flexibility allows them to navigate through tight spaces and perform various lifting tasks[3].
Advantages and Benefits
Flexibility and Productivity
RTG cranes offer the advantage of moving freely around the yard without being restricted by rails, enhancing flexibility and productivity. They can make full use of the storage yard, expanding the working space and improving work efficiency[2][4].
Space-Saving and Efficient
These cranes are designed to optimize space usage and reduce fuel consumption and emissions, especially when using electric or hybrid power systems[4].
Durable and Reliable
RTG cranes have a robust and stable steel structure, good sealing, anti-corrosion features, and a long service life. They can withstand harsh weather conditions and operate in various environments with minimal maintenance[4].
Customization and Design Options
Single Beam, Double Beam, and A-Frame Designs
RTG cranes come in various designs, including single-beam, double-beam, A-frame, and straddle carrier configurations. These can be tailored to fit specific working conditions and lifting requirements[2][3].
Custom Lifting Attachments
Customizable lifting attachments such as spreader bars or lifting clamps can be equipped to handle different types of loads securely[1][2][3].
Steering Modes
RTG cranes are designed with various travel and steering modes, including straight movement, 90-degree lateral movement, oblique movement, pivot steering, and Ackerman steering. This enhances their flexibility and efficiency in different working conditions[3].
Safety Features and Protection Devices
Overload Limit, Deceleration Limit, and Stop Limit Switches
RTG cranes are equipped with safety devices such as overload limit, deceleration limit, and stop limit switches to ensure safe and reliable operation[2].
Anti-Sway Systems
Some RTG cranes feature advanced anti-sway systems, such as Liebherr’s 8 rope reeving anti-sway system, to improve stability and control during lifting operations[5].
Automation and Control Systems
Modern RTG cranes can be equipped with automation features like DGPS auto steering, container positioning systems, and remote control options. These enhance precision, safety, and efficiency[4][5].
Power Options
Electric, Hydraulic, and Hybrid Systems
RTG cranes can be powered by electric, hydraulic, or hybrid systems. Electric RTGs offer significant energy savings and reduced emissions, while hybrid systems can reduce fuel consumption by using stored power[4][5].
Maintenance and Service
Low Maintenance Costs
RTG cranes are designed for minimal maintenance, with features like direct-driven travel systems and robust structures that reduce downtime and maintenance costs[4][5].
Worldwide Service Support
Many manufacturers offer extensive after-sales service, including training for operators and engineers, and a global service network to ensure continuous support[5].
In conclusion, Rubber Tyred Gantry (RTG) cranes are versatile, efficient, and reliable material handling solutions that cater to a wide range of industrial needs. Their flexibility, customization options, and advanced safety features make them an invaluable asset in various workplaces.
China Gantry Crane Prices manufacturer – YGCrane
Guide to Gantry Crane Prices and Specifications
Introduction
Gantry cranes are versatile and essential pieces of equipment in various industries, including construction, manufacturing, and warehousing, where heavy lifting and movement of goods are required. Understanding the factors that influence the price and specifications of gantry cranes is crucial for making informed purchasing decisions.
Factors Influencing Gantry Crane Prices
Capacity
The lifting capacity of a gantry crane is one of the primary factors affecting its price. Cranes with higher lifting capacities, typically measured in tons, are more expensive due to the robust construction and powerful hoisting mechanisms required[2].
Span and Height
The span (the distance between the legs of the crane) and the height of lift also significantly impact the price. Wider spans and higher lifting heights require stronger and more complex structures, increasing the cost[2].
Operating Method
The operating method, whether manual, electric, or hydraulic, influences the price. Electric and hydraulic cranes are generally more expensive than manual ones due to the complexity of their systems[2].
Hoist and Trolley
The type and quality of the hoist and trolley system can vary widely. Higher-quality systems with advanced features such as variable speed controls and precise positioning capabilities are more expensive[2].
Material and Construction Quality
The materials used and the overall construction quality of the crane affect its durability and performance, and consequently, its price. Cranes made from high-quality steel and with robust construction are more costly[2].
Brand and Manufacturer
The reputation and quality standards of the manufacturer play a significant role in determining the price. Well-established brands known for their quality products typically charge more than lesser-known brands[2].
Price Ranges for Gantry Cranes
Mini and Light-Duty Gantry Cranes
- These cranes, often used for smaller loads, can range from $1,000 to $15,000. They are typically portable and have lower lifting capacities (up to 5 tons)[3].
Medium-Duty Gantry Cranes
- For medium-duty applications, prices can range from $15,000 to $50,000. These cranes have higher lifting capacities (5-20 tons) and are used in a variety of industrial settings[3].
Heavy-Duty Gantry Cranes
- Heavy-duty gantry cranes, with lifting capacities of 20 tons or more, can cost between $50,000 and $500,000 or even higher. These cranes are used in heavy industries such as shipyards, construction sites, and large warehouses[2][3].
Additional Costs to Consider
Shipping and Installation
- The cost of shipping and installing the crane can add significant expenses, especially for larger cranes that require specialized transport and installation services[2].
Maintenance and Operation
- Ongoing maintenance and operation costs, including parts replacement and labor, should be factored into the overall cost of owning a gantry crane[2].
Tariffs and Import Fees
- For cranes imported from countries like China, additional costs such as tariffs (currently 25% for imports from China) need to be considered[2].
Types of Gantry Cranes
Single Girder Gantry Cranes
- These are simpler and less expensive than double girder cranes. They are suitable for lighter loads and smaller spans[5].
Double Girder Gantry Cranes
- Double girder cranes offer greater lifting capacity and are more robust, making them suitable for heavy-duty applications. They are more expensive than single girder cranes[5].
Portable and Mobile Gantry Cranes
- These cranes are designed for flexibility and can be easily moved around the workspace. They are often less expensive than fixed gantry cranes but may have lower lifting capacities[5].
Rail-Mounted Gantry Cranes
- These cranes are mounted on rails and are used in applications where precise movement along a fixed path is required. They can be more expensive due to the complexity of the rail system[4].
Quality and Certification
ISO Certifications
- Look for manufacturers with ISO 9001, ISO 14001, and other relevant certifications, which ensure the crane meets international quality and safety standards[1][4].
Material Quality
- High-quality materials such as robust steel and durable components are essential for the longevity and reliability of the crane[2].
Conclusion
When purchasing a gantry crane, it is crucial to consider all the factors that influence its price and specifications. Understanding the capacity, span, height, operating method, and quality of the crane will help you make an informed decision that meets your operational requirements and budget. Additionally, considering additional costs such as shipping, installation, and maintenance will provide a comprehensive view of the total cost of ownership.
Frequently Asked Questions (FAQs)
What are the primary applications of gantry cranes in China?
Gantry cranes in China are widely used in various industrial and construction settings. They are essential for lifting and transporting heavy materials in sectors such as construction, shipping, and manufacturing. These cranes are often employed in outdoor environments like cargo yards, bulk cargo yards, and construction sites. They are also utilized in workshops, warehouses, and ports for general handling and lifting work, including loading and unloading goods from boats and trucks.
What are the key features and benefits of gantry cranes?
Gantry cranes are known for their high space utilization, wide range of operation, and strong adaptability. They offer flexibility and mobility, making them suitable for both indoor and outdoor use. These cranes can be equipped with various hoist types, such as electric or manual hoists, and can lift loads ranging from 0.5 tons to 500 tons, depending on the model. The compact structure and light weight of some gantry cranes, particularly portable ones, allow for easy disassembly and assembly, making them convenient for temporary work and different application environments.
What are the market drivers for the gantry crane industry in China?
The gantry crane market in China is driven by several key factors. The rapid growth of the construction, shipping, and manufacturing sectors is a significant driver, as these industries require efficient and versatile lifting solutions. The expansion of infrastructure projects, such as ports, bridges, and highways, also contributes to the demand for gantry cranes. Additionally, advancements in crane technology, including the development of automated and electric models, enhance performance and safety, further fueling market growth. Government policies aimed at improving infrastructure development and promoting efficient material handling solutions also support the demand for gantry cranes.
What challenges does the gantry crane market in China face?
The gantry crane market in China encounters several challenges. One major issue is the intense competition among numerous domestic and international manufacturers, which can lead to reduced profit margins due to competition on price and quality. Fluctuating raw material costs, particularly for steel, can also impact the cost of crane production. Furthermore, there is a growing demand for more advanced, automated cranes that require significant investment in research and development to keep up with technological advancements and customer expectations. Ensuring compliance with safety standards and regulations is another critical challenge.
What safety features are typically included in gantry cranes in China?
Gantry cranes in China are equipped with several safety features to ensure safe and efficient operation. These include safety loops to avoid collisions, derailment catches, and storm locks to prevent sliding or falling in heavy winds. Some models come with windspeed meters that provide audible signals to prompt safety actions. Additionally, features like flashing beacons, emergency stops, and crane rail clamps are standard in many gantry cranes. Advanced models may also include smart features such as sway control, hook centering, and slack rope prevention to enhance operational safety and control. Safety devices like lifting capacity or lifting moment limiters are also integrated to prevent overloading and ensure reliable operation.