In the dynamic and rapidly evolving construction and industrial landscapes of China, the meticulous planning and execution of crane lifts are paramount for ensuring safety, efficiency, and compliance. A well-crafted crane lift plan is more than just a procedural requirement; it is a critical component in preventing accidents, protecting personnel and assets, and maintaining the integrity of the operation.

This in-depth guide is designed to provide you with a comprehensive understanding of how to create and implement a robust crane lift plan. You will learn the essential elements that must be included in every lift plan, from assessing the crane’s capacity and rigging configurations to conducting thorough risk assessments and identifying potential obstructions. The guide will also delve into the distinction between standard and critical lifts, highlighting the specific considerations and approvals necessary for high-risk scenarios.

Through detailed examples, checklists, and best practices, you will gain the knowledge to develop standardized lift plan templates, coordinate lift teams effectively, and ensure compliance with local regulations and industry standards. Whether you are a crane operator

5 Safety And Lifting Plan Samples: Overhead Crane And …

Guide to Creating a Comprehensive Lifting Plan for Overhead and Gantry Cranes

Introduction

A lifting plan is a crucial document that ensures the safe execution of crane operations. This guide outlines the key elements and steps necessary for creating a thorough lifting plan, particularly for overhead and gantry cranes.

Planning the Lifting Operation

General Considerations

• Competent Person: Ensure the lifting operation is planned by a competent person with appropriate knowledge and experience[3][4][5].
• Risk Assessment: Conduct a risk assessment to identify potential hazards and mitigate them. This includes assessing the weight and size of the load, choosing the right lifting accessories, and ensuring the load path is clear of obstructions[4].

Specific Planning Requirements

• Load Information:
• Determine the weights and centers of gravity of the loads.
• Verify that the loads are structurally capable of being lifted, considering bending and twisting issues[5].
• Crane Capabilities:
• Ensure the lift is within the crane’s rated capacities, based on boom height and radius.
• Consider boom deflections and identify potential crane boom obstructions[5].
• Environmental and Electrical Considerations:
• Address environmental factors such as wind, weather, and lightning.
• Identify and mitigate electrical hazards, including overhead and underground utilities. Establish minimum approach distances[5].

Crane and Rigging Considerations

Crane Setup and Inspection

• Assembly and Inspection: Ensure the crane is assembled according to the manufacturer’s requirements. Complete post-assembly and shift inspections[5].
• Safety Devices: Verify that all safety devices and operational aids are present and functioning[5].
• Crane Configuration: Document the crane setup/configuration, including boom length, counterweight, and any jib or lattice boom extensions[2].

Rigging Planning

• Rigging Inspection: Ensure all rigging has been inspected by a qualified rigger.
• Sling Angles and Shackles: Calculate sling angles and ensure shackles are correctly sized for the sling eyes.
• Load Protection: Determine if rigging needs protection from the loads and if softeners are needed[5].

Personnel and Communication

Roles and Responsibilities

• Personnel Qualifications: Define the roles, responsibilities, and qualifications for personnel involved, including the operator, lift supervisor, rigger, and signal person[5].
• Training and Certification: Ensure all personnel are trained according to the equipment manufacturer’s instructions and hold necessary certifications (e.g., CCO designation)[2].

Pre-Lift Meeting

• Conduct a pre-lift meeting with all relevant personnel to review the lift plan, discuss potential hazards, and establish communication protocols. This meeting should include the general contractor, project safety manager, crane rental representatives, subcontractor, safety representative, and the person in charge[2].

Communication Methods

• Establish a clear communication method, such as hand signals, voice commands, or radio communication, especially for night, blind, or complex lifts[2][5].

Site Preparation and Safety

Site Review

• Review the site to ensure it is suitable for the lift, considering factors such as subsurface conditions, power lines, and other site-specific hazards[2].
• Verify that the crane setup area is within a safe zone of influence, away from foundations or underground facilities. If not, explain additional measures to establish proper support for the crane[1].

Barricades and Notifications

• Properly barricade the crane swing radius and notify personnel of hazards.
• Ensure that other personnel in the area are notified of the lifts and that travel paths are determined and cordoned off[5].

Execution and Monitoring

Lift Execution

• Follow the planned lift procedure, which includes assessing the load, making the lift, and releasing the slings. Consider a trial lift to confirm the center of gravity of the load[4].
• Use tag lines if necessary to prevent the load from swinging[4].

Monitoring and Compliance

• Ensure compliance with the Site Specific Safety & Loss Control Program (SSS&LCP) and relevant regulations such as OSHA and LOLER.
• Monitor the lift operation to ensure it is carried out in a safe manner and make adjustments as necessary[1][3].

Post-Lift Procedures

Clear Up

• Clear up the area after the lift, ensuring that all equipment is properly stored and the site is restored to a safe condition[4].

Documentation

• Maintain records of the lift, including the lift plan, pre-lift meeting minutes, and any incidents or near misses. This documentation helps in compliance and future planning[2][5].

By following this guide, you can ensure that your lifting operations using overhead and gantry cranes are well-planned, safely executed, and compliant with relevant regulations.

Lifting Plan | PDF | Crane (Machine) | Nature

Lifting Plan Guide

Introduction

A lifting plan is a critical document that outlines the procedures, risks, and safety measures for lifting operations, particularly in construction, engineering, and other industries involving heavy loads. This guide provides a comprehensive overview of what a lifting plan entails, its importance, and how to create one effectively.

Importance of a Lifting Plan

Safety

• Ensures the safety of personnel involved in the lifting operation.
• Identifies potential hazards and mitigates risks.
• Complies with regulatory and industry standards.

Efficiency

• Optimizes the lifting process, reducing downtime and increasing productivity.
• Helps in selecting the appropriate equipment and resources.

Legal Compliance

• Satisfies legal requirements and industry regulations.
• Provides a documented trail of planning and execution.

Components of a Lifting Plan

1. Project Overview

• Description of the project and the lifting operation.
• Objectives and scope of the lifting task.

2. Risk Assessment

• Identification of potential hazards (e.g., load instability, equipment failure, environmental factors).
• Assessment of the risks associated with each hazard.
• Implementation of control measures to mitigate risks.

3. Load Details

• Weight and dimensions of the load.
• Load center of gravity and stability considerations.
• Any special handling requirements.

4. Equipment Selection

• Type and capacity of lifting equipment (cranes, hoists, slings, etc.).
• Inspection and certification status of equipment.
• Compatibility of equipment with the load.

5. Personnel Roles and Responsibilities

• Designation of a lifting supervisor or coordinator.
• Roles and responsibilities of all personnel involved.
• Training and qualification requirements for personnel.

6. Lifting Procedure

• Step-by-step description of the lifting operation.
• Sequence of events and timelines.
• Communication protocols among team members.

7. Safety Measures

• Personal Protective Equipment (PPE) requirements.
• Safety signage and barriers.
• Emergency response plan.

8. Environmental Considerations

• Weather conditions that could affect the lift.
• Ground conditions and stability.
• Proximity to other hazards (e.g., power lines, waterways).

9. Contingency Planning

• Plans for unexpected events or equipment failures.
• Alternative methods or equipment if needed.

Creating a Lifting Plan

Step 1: Gather Information

• Collect data on the load, equipment, and site conditions.
• Consult with relevant stakeholders and experts.

Step 2: Conduct Risk Assessment

• Identify and assess all potential hazards.
• Develop strategies to mitigate or eliminate risks.

Step 3: Select and Inspect Equipment

• Choose equipment suitable for the load and operation.
• Ensure all equipment is inspected and certified.

Step 4: Define Roles and Responsibilities

• Assign roles to all personnel involved in the lift.
• Ensure all personnel are trained and qualified.

Step 5: Outline the Lifting Procedure

• Detail each step of the lifting operation.
• Establish communication protocols.

Step 6: Implement Safety Measures

• Specify PPE requirements and other safety measures.
• Plan for emergency responses.

Step 7: Review and Approve the Plan

• Review the plan with all stakeholders.
• Obtain necessary approvals before proceeding.

Execution and Monitoring

Pre-Lift Checks

• Verify that all safety measures are in place.
• Ensure all equipment is ready and inspected.

During the Lift

• Follow the outlined procedure strictly.
• Maintain continuous communication among team members.

Post-Lift Review

• Evaluate the success of the lifting operation.
• Document any issues or improvements needed for future lifts.

Conclusion

A well-structured lifting plan is essential for ensuring the safety and efficiency of lifting operations. By following the outlined components and steps, you can create a comprehensive plan that addresses all aspects of the lift, from risk assessment to execution and post-lift review. This guide provides a detailed framework to help you develop and implement effective lifting plans.

A Lift Plan for Every Lift

A Comprehensive Guide to Creating a Lift Plan for Every Lift

Introduction

A lift plan is a crucial document that ensures the safety and success of any lifting operation. It involves a systematic approach to identify and mitigate potential risks, ensuring that all stakeholders are aware of their roles and responsibilities. Here is a detailed guide on how to create and implement a lift plan for every lift.

The Importance of a Lift Plan

A lift plan is essential for preventing costly accidents and ensuring the safety of personnel, equipment, and the surrounding environment. By requiring a lift plan for every lift, supervisors, operators, and riggers can catch mistakes before they happen, significantly improving the safety and efficiency of the operation.

The Ten Critical Questions for a Basic Lift Plan

1. What is the “Verified” Weight of the Load?

The weight of the load must be known and verified to make a safe lift. This can be obtained from sources such as the trucking company’s weight ticket for shipped loads. Smaller loads can be easily calculated, but verification is crucial.

2. What is the Maximum Radius?

The maximum radius of the lift affects the crane’s capacity and safety. Moving the crane a few feet to reduce the radius can significantly improve the capacity and safety of the lift.

3. What is the Rigging Capacity and Weight?

Ensure that the rigging capacity matches the weight of the load. This includes calculating the capacity of slings, shackles, and other rigging equipment.

4. Are There Power Lines Anywhere in the Path of the Load or Crane Attachments?

Check the work area for obstructions, including power lines. Conduct a dry run through the full swing path of the proposed lift to observe boom clearance to any obstructions.

5. Will the Load Contact the Crane Boom or Jib at Any Time During the Lift?

Determine if the load could contact the boom or jib during the lift. If a load contacts a loaded boom, it could cause the boom to collapse. Use non-conductive tag lines to control the load.

6. What is the Ratio of Crane Capacity to Net Load?

Calculate the percent of chart capacity by dividing the load weight by the net capacity. When a crane is nearing capacity, everything must be exactly right to avoid accidents.

7. Are There Any Obstructions in the Lift Path?

Identify any obstructions in the lift path, including buildings, other cranes, or environmental factors like wind. Ensure there is enough clearance for the load and crane components.

8. What is the Ground Bearing Pressure?

Ensure the ground can support the weight of the crane and load. Calculate the ground bearing pressure and use mats if necessary to distribute the load evenly.

9. Are the Rigging Points of Attachment Secure?

Verify that the rigging points of attachment are designed and tested according to relevant standards (e.g., ASME BTH-1). Ensure trunnions and lifting lugs are properly mounted and aligned.

10. Are There Any Special Considerations?

Consider any special conditions such as weather, ground conditions, or the presence of hazardous materials. Develop contingency plans for unexpected situations.

Developing a Comprehensive Lift Plan

Critical Lift Plan

For lifts that are near or at the crane’s capacity, a more comprehensive “Critical Lift Plan” may be necessary. This plan should include detailed analyses of all aspects of the lift, including:
– Crane Configuration and Capacity: Ensure the crane is properly configured and has the necessary capacity for the lift.
– Rigging Engineering: Include crane lift plans, rigging drawings, material take-offs, load weight calculations, and rigging certifications.
– Clearances and Obstructions: Identify and mitigate risks from clearances to facilities, control rooms, and other hazards.
– Personnel Qualifications: Verify the qualifications of all personnel involved, including riggers, crane operators, and field supervisors.
– Risk Assessment: Develop safety execution plans, contingency plans, and incident notification plans.

Implementation and Review

Document Control

Ensure that all changes to the lift plan are reviewed, approved, and distributed to all relevant parties. This includes maintaining a current version of the lift plan and ensuring field crews work from the most up-to-date document.

Field Supervision

Have experienced field supervisors on site to ensure the lift is executed according to the approved plan. They should validate compliance with current regulations and the client’s crane and rigging policies.

Training and Awareness

Provide training to site personnel to increase their competency and awareness of heavy lift operations. This can include Crane Competent Person Training to enhance safety and operations.

Conclusion

A lift plan is not just a formality; it is a critical tool for ensuring the safety and success of heavy lifting operations. By answering the ten critical questions and developing a comprehensive lift plan, you can significantly reduce the risk of accidents and ensure that all lifts are executed safely and efficiently. Regular reviews, proper training, and strict adherence to the plan are essential for maintaining a safe working environment.

EXAMPLE CRITICAL LIFT PLAN

Harvard University Environmental Health & Safety (EH&S) Policy and Procedures

Overview

Harvard University is committed to ensuring the health, safety, and well-being of its students, staff, faculty, and visitors, while also minimizing its impact on the environment. The Environmental Health & Safety (EH&S) office plays a crucial role in achieving these goals.

Key Commitments

Minimizing Hazards

• The university is dedicated to minimizing hazards to students, faculty, staff, and visitors, as well as to the environment.

Regulatory Compliance

• Harvard complies with all applicable environmental health and safety laws and regulations, both locally and wherever its operations are conducted.

Risk Management

• The university evaluates and manages EH&S risks related to its work activities.

Performance Measurement

• EH&S performance is measured and monitored to ensure continuous improvement.

Training and Awareness

• Complete requisite training is mandatory, and personal accountability for responsible environmental and safety behavior is emphasized.

Reporting and Engagement

• All personnel are encouraged to report and question hazardous conditions or potential violations of environmental or safety obligations.

Sustainability

• The university promotes and encourages sustainability through the efficient and appropriate use of resources.

Continuous Improvement

• Recommendations for improvements to support environmental and safety activities are encouraged, and participation in these efforts is fostered.

Third-Party Compliance

• Harvard ensures that those who do business with the university perform their work in a manner that protects the university from environmental, health, and safety risks.

Role of the EH&S Office

Administration and Support

• The EH&S Office within Campus Services administers Harvard’s EH&S programs, supporting the university’s mission of teaching and research by promoting a culture of safety, health, environmental protection, and emergency management.

Customer Focus

• The EH&S office serves students, faculty, staff, as well as the broader community and environment, striving to understand and meet their specific needs in areas such as:
• Buildings and Facilities
• Laboratories
• Emergency Services
• Project Support

Regulatory Compliance and Safety

• EH&S is authorized to protect personnel and the environment by:
• Identifying and assessing potentially hazardous operations and locations.
• Evaluating existing or emerging environmental, health, and safety risks, regulatory requirements, standards, and best practices.
• Developing institutional EH&S and emergency management risk mitigation strategies.
• Providing training and awareness information to employees and students.
• Monitoring hazards and risks, and auditing control strategies.
• Operating university systems for training, inspections, monitoring, records, data, and reporting.
• Serving as the liaison to Environmental and Safety Compliance Officers (ESCO), faculty, administrators, university committees, and other stakeholders involved in EH&S risk management.

Training Programs

Layered Training Approach

• EH&S employs a layered training approach:
• Baseline Training: The Harvard Training Portal provides compliance programs and basic EH&S awareness.
• Classroom Training: Interactive classroom training is offered for issues requiring more hands-on learning.
• Apprenticeship Training: Hands-on, mentor-to-mentee training is provided in laboratories and facilities.
• Specialized Training: For specialized programs or equipment, external expertise may be hired, with training attendance tracked through the Harvard Training Portal.

Inspection Findings, Nonconformance, and Incident Management

Incident Reporting

• All personnel must immediately notify emergency responders (e.g., Harvard University Police Department, local public safety, local fire department) of any situation that may result in an imminent hazard.
• Additional notification must be made to the ESCO or unit manager. If the ESCO is unavailable, incidents should be reported to the Director of EH&S.

Investigation and Reporting

• The university is responsible for investigating and reporting environmental, health, and safety incidents or program non-conformance.
• Employees, students, and others affiliated with the university must disclose any activity that may violate environmental health and safety regulations.

Occupational Safety

Protection of Personnel

• EH&S protects the safety of Harvard personnel working, studying, or living in university buildings and facilities.
• Technical, management, and compliance information is provided in accordance with OSHA, NFPA, and other relevant agencies.

Inspections and Assessments

• The Facilities & Life Safety group conducts regular inspections and assessments, including:
• NFPA life safety
• Roof tops and fall protection systems
• Machine shops
• General building assessments

Machine Safety

• Ensuring all machine safety guards are in place at all times to prevent hazards. If guards are removed for maintenance, Lockout/Tagout (LOTO) protocols must be followed.

Tools and Resources

Assessment & Inspection Management System (AIMS)

• A system for managing inspections and assessments.

Chemical Waste Pickup/Services Online Request

• A platform for requesting chemical waste pickups and services.

Safety Data Sheets (SDS) & Chemical Information Sources

• Access to databases like ChemWatch and CCOHS for comprehensive chemical hazard information.

Emergency Management Systems

• Tools such as WebEOC and Fusion Framework for emergency and continuity management.

Facility & Building Manager EH&S Reference Guide

• A guide for facility and building managers on EH&S responsibilities and procedures.

Lab Personal Protective Equipment (PPE) Assessment Tool

• A tool for assessing the need for PPE in laboratory settings.

Emergency Preparedness

Emergency Contacts

• 24-hour emergency contacts include Harvard Police, local public safety, and the University Operations Center.

Emergency Evacuation Plans

• Plans are in place for emergency evacuations, and regular drills are conducted to ensure preparedness.

Lab Emergency Response Guide

• A guide outlining procedures for responding to emergencies in laboratory settings.

By adhering to these policies, procedures, and guidelines, Harvard University ensures a safe, healthy, and environmentally responsible community for all its members.

Overhead crane generic lifting plan advice – IOSH forums

Creating a Comprehensive Lifting Plan for Overhead Cranes

Introduction

A lifting plan is a crucial document for ensuring the safety, efficiency, and compliance of crane operations. Here is a detailed guide on how to create and implement a lifting plan, particularly for overhead cranes in a factory setting.

Planning the Lifting Operation

Identify the Lifting Operation

Determine the specific task or operation that requires the use of the overhead crane, such as lifting and positioning heavy materials, equipment, or structures. Understand the frequency and routine nature of the lifts to decide whether a generic or specific plan is needed[5].

Gather Information

Collect all relevant information for the lifting operation, including:
– Load weight and dimensions
– Center of gravity of the load
– Lifting points and any specific requirements or restrictions
– Consult engineering drawings, site plans, and manufacturer instructions if necessary[1].

Assess Site Conditions and Hazards

Evaluate the site conditions and potential hazards that may affect the lifting operations. This includes:
– Visibility
– Environment (e.g., wind, mobility)
– Proximity to other hazards (e.g., overhead power lines, buried services)
– Overturning risks
– Working under suspended loads[2][5].

Selecting the Right Equipment

Determine Crane Requirements

Assess the available crane options and choose the appropriate crane type or model for the specific lifting operation. Ensure the crane’s lifting capacity, certification date, and serial number are documented[1].

Choose Appropriate Rigging Gear

Select the right accessory for lifting, depending on the nature and weight of the load and the environment in which it is to be used. This includes slings, hooks, and other rigging equipment[5].

Risk Assessment and Method Statement

Conduct a Risk Assessment

Develop a detailed risk assessment to identify potential hazards and establish appropriate control measures to mitigate those risks. This should include factors such as:
– Load handling and securing
– Crane stability and strength
– Operator competence and supervision
– Environmental factors[2][5].

Create a Method Statement

Outline the specific steps and procedures to be followed during the lifting operation. This includes:
– Assessing the weight and size of the load
– Choosing the right accessory for lifting
– Preparing a suitable place to set down the load
– Fitting the sling to the load
– Making the lift (including trial lifts if necessary)
– Using tag lines to prevent load swinging
– Releasing the slings safely[5].

Implementation and Supervision

Supervision and Competence

Ensure that the lifting operation is properly supervised by a competent person. The operators should have adequate training, knowledge, skills, and expertise suitable for the level of the task[2][3].

Communication and Consultation

Communicate and consult with all relevant stakeholders, including the crane operator, supervisor, and other workers involved in the lifting operations. Regular reminders of the content of the lift plan can be provided through tool box talks[3].

Documentation and Compliance

Ensure Appropriate Documentation

Obtain and maintain all necessary documentation, including permits, licenses, and certifications. This ensures compliance with legal and regulatory requirements[1].

Regular Inspection and Maintenance

Regularly inspect and maintain the crane equipment to ensure its safety and functionality. This includes pre-use checking and ensuring the continuing integrity of the equipment[2].

Monitoring and Review

Monitor the Lifting Operation

Monitor and assess the lifting operations to identify any potential risks or deviations from the plan. This helps in real-time adjustment and ensures the operation remains safe and efficient[1].

Review and Revise the Plan

Review and revise the lifting plan as needed, taking into account any changes in the project or site conditions. This ensures the plan remains relevant and effective[1].

Generic vs. Specific Lift Plans

Generic Lift Plans

For routine lifting operations, especially with overhead gantry cranes in a fixed location, a generic lift plan can suffice. This plan can cover all the types of lifts that would reasonably be carried out and should be reviewed periodically to ensure it remains valid[3][5].

Specific Lift Plans

For more complex or critical lifting operations, a specific lift plan should be developed. This plan should be detailed and tailored to the unique requirements of the operation[2][4].

By following these steps and considerations, you can create a comprehensive lifting plan that ensures safety, efficiency, and compliance during overhead crane operations.

Crane Lift Plan | PDF

Creating a Comprehensive Crane Lift Plan: A Step-by-Step Guide

Introduction

A crane lift plan is a detailed document that outlines the specific steps and procedures to be followed during a lifting operation. The primary purpose of this plan is to ensure the lifting process is carried out safely, efficiently, and effectively.

Key Objectives of a Crane Lift Plan

• Safety: Identify potential hazards, assess risks, and establish control measures to mitigate those risks.
• Efficiency: Optimize the use of resources, including the crane and manpower.
• Compliance: Meet legal and regulatory requirements.

Preparing the Crane Lift Plan

1. Project and Lifting Location Details

• Project Name: Identify the name of the project.
• Location: Specify the exact location where the lifting operation will take place.
• Site Conditions: Document any relevant site conditions that may affect the lift, such as ground conditions, overhead obstructions, and nearby personnel or structures.

2. Crane Details

• Make, Model, and Capacity: Provide information about the specific crane being used, including its make, model, lifting capacity, and current condition.
• Certification and Serial Number: Include the certification date and serial number of the crane.
• Operator Information: Detail the qualifications and certifications of the crane operator.

3. Load Details

• Description of Load: Describe each item to be lifted, including its weight, dimensions, center of gravity, and any hazardous or toxic materials.
• Weight and Dimensions: Specify the exact weight and dimensions of the load.
• Center of Gravity: Determine and document the load’s center of gravity.

4. Risk Assessment and Method Statement

• Identify Potential Hazards: Conduct a thorough risk assessment to identify potential risks and hazards associated with the lift.
• Develop Method Statement: Create a detailed method statement outlining the steps to be taken during the lifting operation.
• Control Measures: Establish appropriate control measures to mitigate identified risks.

5. Lifting Equipment and Rigging

• Selection of Equipment: Determine the appropriate lifting equipment, such as cranes, slings, or hooks.
• Rigging Plan: Specify the rigging gear to suit the lifting points, including details like sling material, diameter, length, and configuration.
• Inspection: Ensure pre-use inspection of rigging equipment is completed.

6. Personnel and Roles

• Qualified Personnel: Identify the personnel involved in the lift, including the operator, signal person, riggers, and any other workers.
• Qualifications and Certifications: Include the names, qualifications, and required certifications of all personnel involved.
• Communication Methods: Outline the communication methods and signals to be used during the lift.

7. Safety Precautions and Emergency Plans

• Safety Measures: Indicate the safety measures that will be implemented, such as barriers, warning signs, personal protective equipment (PPE), and specific protocols or procedures.
• Emergency Rescue Plan: Ensure an emergency rescue plan has been completed and communicated to the crew.
• Trial Lifts: Conduct trial lifts for secondary and primary supports as per code requirements.

8. Site Preparation and Inspection

• Ground Conditions: Assess the ground conditions and ensure they are suitable for the crane setup.
• Underground Hazards: Identify any known or unknown underground hazards and take necessary precautions.
• Matting and Outrigger Setup: Specify the matting and outrigger setup, including dimensions and material.

9. Scheduling and Sequencing

• Timeframes and Sequences: Include a comprehensive schedule outlining the timeframes and sequences of the lifting operations.
• Logistics Plan: Develop a logistics plan, including details on truck load/unload, boom conflicts, and public protection.

10. Documentation and Approval

• Necessary Permits: Document any necessary permits or approvals required before conducting the lift.
• Certifications and Inspections: Ensure annual third-party inspection certifications and reports are included.
• Review and Approval: Have the lift plan reviewed and approved by qualified personnel, including facility leadership and lifting and rigging SMEs.

11. Monitoring and Review

• Monitoring: Monitor and assess the lifting operations to identify any potential risks or deviations from the plan.
• Review and Revision: Review and revise the lifting plan as needed, taking into account any changes in the project or site conditions.

Additional Considerations

Critical Lifts

• Professional Engineer Review: For critical lifts, ensure they are reviewed by a professional engineer if authorized.
• Extended Review Period: Submit critical lift plans at least 5 days prior to crane mobilization.

Compliance with Regulations

• OSHA Compliance: Ensure the crane activity complies with OSHA Subpart CC and the manufacturer’s operator manual.
• Jurisdictional Registration: Obtain any necessary jurisdictional registrations, such as state fire marshal annual registration.

Communication and Coordination

• Stakeholder Communication: Communicate and consult with relevant stakeholders, including the crane operator, supervisor, and other workers involved in the lifting operations.
• Signaling Methods: Describe the signaling method to be used during the lift, such as hand signals, voice commands, or radio communication.

By following this comprehensive guide, you can ensure that your crane lifting operations are well-planned, safe, efficient, and compliant with all relevant regulations.

Pick Plans Planning a Lift

Comprehensive Guide to Lift Planning

Introduction

Lift planning is a crucial aspect of ensuring the safety, efficiency, and compliance of crane and lifting operations. This guide outlines the key elements, steps, and best practices involved in planning a lift to help project managers, supervisors, and operators conduct lifting operations safely and effectively.

Importance of Lift Planning

Lift planning is essential for several reasons:
– Safety: It helps identify and mitigate risks associated with the lifting operation, protecting both the personnel and the equipment.
– Efficiency: A well-planned lift ensures that the operation is carried out smoothly, reducing the risk of delays and inefficiencies.
– Compliance: Lift plans are often mandatory and must adhere to local regulations and industry standards.

Components of a Lift Plan

Assess the Load

• Weight and Dimensions: Identify the size, dimensions, and weight of the load to ensure the selected crane can handle it[2][4][5].
• Center of Gravity: Determine the load’s center of gravity to select the appropriate rigging gear and lifting points[4].

Select the Crane

• Capacity and Reach: Choose a crane whose carrying capacity and reach can handle the load weight and the lifting area[2][4].
• Configuration: Ensure the crane is configured correctly for the specific lift, including any necessary attachments or modifications[3].

Survey the Site

• Obstacles and Ground Conditions: Evaluate the lifting area for any obstacles, ground conditions, and space for crane maneuverability[2][3][5].
• Environmental Conditions: Consider weather, visibility, and other environmental factors that could affect the lift[3][5].

Plan the Lift

• Lift Path and Positioning: Map out the crane’s position and its load path. Designate safe zones for personnel and ensure the load path avoids hazards[2][3][5].
• Rigging Method: Select the appropriate rigging gear to suit the lifting points and center of gravity of the load[4].

Risk Assessment

• Identify and Mitigate Risks: Conduct a thorough risk assessment to identify all foreseeable site, crane, load, and environmental risks. Develop strategies to mitigate these risks[1][3][5].

Method Statement

• Detailed Procedure: Create a detailed method statement that includes the process, procedure, engineering data, costing, public and site impact, and preparation requirements[4][5].
• Roles and Responsibilities: Clearly outline the actions involved at each step of the operation and identify the responsibilities of those involved[5].

Safety Protocols

• Emergency Procedures: Ensure everyone follows all safety measures, including emergency procedures and personal protective equipment (PPE) requirements[2][3][5].
• Pre-Use Checks: Conduct pre-use checks on the crane and lifting equipment to ensure they are in good working condition[3][5].

Documentation

• Lifting Plan and Supporting Documents: Prepare a lifting plan supported by a risk assessment, safe work procedure or method statement, permit-to-work (PTW), and other relevant documents such as load capacity charts and range diagrams[1][3][5].
• Record Keeping: Maintain a record system, including log books for inspections, maintenance, and any defects or issues observed during the operation[3].

Steps in Creating a Lift Plan

Step 1: Weight and Dimensions of the Load

• Determine the weight, dimensions, and center of gravity of the load to ensure the crane can handle it safely[4].

Step 2: Selection of the Crane

• Choose a crane that meets the capacity and reach requirements for the lift. Ensure the crane is properly configured for the operation[2][4].

Step 3: Site Survey

• Evaluate the lifting area for obstacles, ground conditions, and space for crane maneuverability. Consider environmental conditions such as weather and visibility[2][3][5].

Step 4: Planning the Lift

• Map out the crane’s position and load path. Designate safe zones for personnel and ensure the load path avoids hazards[2][3][5].

Step 5: Risk Assessment and Mitigation

• Conduct a thorough risk assessment to identify all foreseeable risks. Develop strategies to mitigate these risks[1][3][5].

Step 6: Rigging and Lifting Method

• Select the appropriate rigging gear and lifting method based on the load’s characteristics and the crane’s capabilities[4].

Step 7: Method Statement and Safety Protocols

• Create a detailed method statement and ensure all safety protocols, including emergency procedures and PPE requirements, are in place[4][5].

Step 8: Documentation and Record Keeping

• Prepare all necessary documents, including the lifting plan, risk assessment, and method statement. Maintain a record system for inspections, maintenance, and any issues observed during the operation[1][3][5].

Execution and Supervision

Lift to the Plan

• Ensure that the lifting operation is carried out exactly as planned. If any discrepancies are found between the actual site conditions and the plan, stop the operation until the plan is updated and re-approved[1][3].

Supervision and Training

• Ensure that all personnel involved in the lift are adequately trained and supervised. Lift supervisors must be familiar with mobile crane work and ensure workers are aware of all known or reasonably foreseeable health and safety hazards[3][5].

Continuous Monitoring

• Continuously monitor the lifting operation to ensure it is being carried out safely. Address any issues promptly and adjust the plan if necessary[3][5].

Conclusion

A well-planned lift is critical for ensuring the safety and efficiency of crane and lifting operations. By following the steps outlined in this guide, project managers and operators can minimize risks, comply with regulations, and ensure successful lifting operations. Always remember to plan the lift meticulously and lift to the plan.

Critical lift plan for cranes example: Here’s what you need …

Guide to Creating a Comprehensive Critical Lift Plan

Introduction

A critical lift plan is an essential document for managing the increased risks associated with high-risk crane operations. This guide outlines the key components and steps involved in creating and implementing a critical lift plan.

What Constitutes a Critical Lift?

Not all lifts are created equal; some pose a more imminent threat to crane operators, assets, and the vicinity due to various factors such as:
– Load weight exceeding 75% of the crane’s rated capacity
– Proximity to power lines or other hazardous zones
– Use of multiple cranes (tandem lifting)
– Involvement of personnel in the lift (e.g., man baskets)
– Non-routine or technically difficult rigging arrangements

Components of a Critical Lift Plan

General Housekeeping and Record Keeping

A critical lift plan should include general housekeeping and record-keeping fields to ensure all necessary information is documented and accessible. This includes:
– Job description
– Date and work order number
– Lifting device ID, make, and model
– Validation of the lifting device’s annual inspection
– History of similar lifts performed by the crew

Lift Coordination Team

The plan must identify and detail the roles and responsibilities of the lift coordination team, which typically includes:
– Responsible supervisor
– Responsible engineer
– Lift supervisor
– Crane operator
– Dogman (rigger)

Including a table with the names, companies, and contact numbers of each party ensures accountability and clear communication.

Load Details

This section provides a detailed description of the load, including:
– Type of communication to be used during the lift
– Type of load
– Load dimensions
– Load’s center of gravity
– Load summary

Crane Details

The crane section delves into the mechanics of the crane and the lift, covering:
– Crane components
– Sub-total weight of all crane components
– Capacity check
– Rigging configuration drawing

This information must be completed by the relevant party who understands the crane’s mechanics.

Risk Assessment

A thorough risk assessment is crucial to identify and mitigate potential hazards. This includes:
– Checking crane slings
– Traffic control
– Slope considerations
– Environmental factors (wind, weather, lightning)
– Electrical hazards (overhead and underground power lines)

The cranage superintendent will review and sign off on the risk assessment to ensure the lift can proceed safely.

Pre-Lift Planning and Meetings

Pre-Critical Lift Planning Meeting

A pre-lift planning meeting is mandatory for all critical lift crane activities. Attendees should include:
– General contractor
– Project safety manager
– Crane rental representatives (if applicable)
– Subcontractor
– Safety representative
– Person in charge (PIC) from the general contractor or subcontractor

During this meeting, the following should be reviewed:
– Lift plan submittal with drawings
– Engineering calculations for lifting beams
– Rigging capacities
– Crane’s most recent annual certification
– Maintenance and inspection records
– Crane’s make, model, and history
– Crane’s complete load chart
– Certificate of insurance for the crane
– Crane operator’s experience and special certifications

Lift Procedure and Execution

Detailed Lift Procedure

The plan should outline the lift procedure step-by-step, from the starting point to the end. This ensures everyone involved knows what to expect and can prepare accordingly.

Communications and Signaling

The plan must specify the method of communication between the crane operator, signalman, and other team members. This could include radios, hand signals, or other designated communication methods.

Contingency Planning

A contingency plan is essential to outline what to do in case of unexpected events. This plan provides a course of action to help workers respond swiftly and effectively if things do not go according to plan.

Approvals and Signatures

Before the lift commences, the critical lift plan must be approved by the necessary authorities, including:
– Cranage superintendent
– Project manager

Signatures from these parties ensure that the plan has been reviewed and deemed safe to execute.

Conclusion

Creating a comprehensive critical lift plan is a collaborative effort that involves careful planning, detailed documentation, and thorough risk assessment. By following these guidelines, teams can ensure that critical lifts are executed safely and efficiently, minimizing the risks associated with high-risk crane operations.

Crane and Lift Plan

Creating a Comprehensive Crane Lift Plan: A Detailed Guide

Introduction

A crane lift plan is a crucial document that outlines the procedures, safety measures, and responsibilities involved in crane operations. It is essential for ensuring the safety of personnel, the integrity of the load, and compliance with regulatory requirements. Here is a step-by-step guide to creating and implementing a comprehensive crane lift plan.

Assessing the Load

Load Identification

• Identify the size, dimensions, and type of the cargo load the crane will lift.
• Determine the weight and center of gravity of the load to ensure proper balancing and stability during the lift.

Load Preparation

• Ensure the load is properly secured and prepared for lifting. This includes selecting the appropriate rigging equipment and ensuring all connections are secure.

Selecting the Crane

Crane Capacity

• Choose a crane whose carrying capacity and reach can handle the load weight and dimensions.
• Verify that the crane is in good working condition and has been inspected recently.

Crane Configuration

• Determine the optimal crane configuration, including boom length, angle, and any necessary attachments.
• Ensure the crane operator is familiar with the selected crane and its configurations.

Surveying the Site

Site Evaluation

• Evaluate the lifting area for any obstacles, ground conditions, and space for crane maneuverability.
• Identify any underground utilities, excavations, or other hazards that could affect the stability of the ground[4].

Ground Conditions

• Check the grade and the soil’s bearing capacity where the crane will travel and be set up. Ensure the ground is level within the crane manufacturer’s specifications and can resist the forces imposed by the crane and load weights[4].

Planning the Lift

Lift Path and Positioning

• Map out the crane’s position and its load path to avoid obstacles and ensure safe zones for personnel.
• Designate safe areas for the crane to operate and for personnel to stand during the lift.

Communication Plan

• Establish a clear communication plan, including whether radio or hand signals will be used. Ensure all affected stakeholders in the area are notified of the lift plan[2].

Tag Lines and Rigging

• Determine if tag lines will be used and how they will be deployed. Assess the hazards associated with their use and ensure there is sufficient room for their operation[2].

Reviewing Safety Protocols

Emergency Procedures

• Ensure everyone follows all safety measures, including emergency procedures such as what to do in case of a mechanical failure or incorrect load calculation[1][2].

Personal Protective Equipment (PPE)

• Ensure proper PPE has been selected and issued to affected employees. This includes safety harnesses, hard hats, and other necessary protective gear[1][2].

Training and Certification

• Verify that the crane operator, riggers, and signal persons are adequately trained and certified. Ensure training documentation from a nationally recognized organization is available[2].

Pre-Lift Checklist and Huddle

Pre-Lift Checklist

• Complete a pre-lift checklist to ensure all safety requirements are met. This includes checking the crane’s inspection and maintenance documentation, verifying the operator’s credentials, and reviewing the site assessment plan[2].

Pre-Lift Huddle

• Conduct a pre-lift huddle involving all employees involved in the lift to advise them of hazards and inform them of the plan. Brief other contractors’ superintendents if their employees will be working in the area[2].

Contingency Planning

Mechanical Failure and Overload

• Develop contingency plans for mechanical failure and incorrect load calculation resulting in exceeding 90% of the crane’s capacity. Ensure procedures are in place for inspecting, repairing, load testing, and approving the crane for use after any issues[2].

Weather Conditions

• Check weather conditions regularly and determine in advance which conditions would postpone or cancel a lift (e.g., wind speed, visibility, lightning, or rain). Consider the effects of wind and cold temperatures on the lift[4].

Execution and Monitoring

Lift Execution

• Ensure the lift is executed according to the plan. Monitor the operation closely and be prepared to stop the lift if any safety concerns arise.

Continuous Monitoring

• Continuously monitor changing site conditions and adjust the plan as necessary. Ensure that any deviations from the plan are documented and approved by the relevant authorities.

Post-Lift Procedures

Debriefing

• Conduct a debriefing session after the lift to discuss any issues that arose and how they were addressed. Use this information to improve future lift plans.

Equipment Inspection

• Inspect the crane and rigging equipment after the lift to ensure they are in good condition and ready for the next operation.

Additional Considerations

Power Lines

• Ensure compliance with OSHA regulations when operating near power lines. Take special precautions during assembly, disassembly, operation, and travel of the crane near power lines[4].

Overhead Hazards

• Avoid hoisting, lowering, or swinging loads over occupied buildings or areas with human movement. If unavoidable, ensure necessary precautions are taken to minimize risks[3].

Working at Heights

• Ensure anyone conducting maintenance or repair on cranes at heights greater than 6 ft. uses fall protection. Consider fall protection for heights less than 6 ft. as well[2].

By following these steps and ensuring that all aspects of the crane lift plan are thoroughly addressed, you can significantly enhance the safety and efficiency of crane operations on your construction site.

Crane Lift Plan | SafetyDocs PDF & Word Templates

Guide to Creating a Comprehensive Crane Lift Plan

Introduction

A crane lift plan is a detailed document that outlines the specific steps and procedures to be followed during a crane lifting operation. The primary objectives of a crane lift plan include ensuring safety, optimizing efficiency, and complying with regulatory requirements.

Steps to Prepare a Crane Lift Plan

1. Identify the Lifting Operation

Determine the specific task or operation that requires the use of a crane, such as lifting and positioning heavy materials, equipment, or structures.

2. Gather Information

Collect all relevant information for the lifting operation, including:
– Load weight, dimensions, and center of gravity
– Lifting points and any specific requirements or restrictions
– Consult engineering drawings, site plans, and manufacturer instructions if necessary[1][3][5].

3. Assess Site Conditions and Hazards

Evaluate the site conditions and potential hazards that may affect the lifting operations. This includes:
– Ground conditions (e.g., concrete, compacted fill, or uncompacted soil)
– Underground hazards (e.g., utilities, voids, or poor soil conditions)
– Overhead obstructions (e.g., power lines, structures)
– Weather conditions (e.g., wind, lightning)[1][4][5].

4. Determine Crane Requirements

Assess the available crane options and choose the appropriate crane type or model for the specific lifting operation. Consider:
– Crane make, model, capacity, and current condition
– Boom length, counterweight, and configuration
– Load chart and range chart details[1][4][5].

5. Conduct Risk Assessment and Develop Method Statement

Conduct a thorough risk assessment to identify potential hazards and develop a detailed method statement for the lifting operations. This includes:
– Identifying hazards (e.g., working under suspended loads, visibility issues)
– Assessing the likelihood and severity of risks
– Outlining control measures to mitigate risks[1][3][5].

6. Include Comprehensive Schedule and Sequencing

Outline the timeframes and sequences of the lifting operations. This involves:
– Scheduling the lift to avoid conflicts with other site activities
– Coordinating with relevant stakeholders and personnel[1][3].

7. Communicate and Consult with Stakeholders

Communicate and consult with relevant stakeholders, including:
– Crane operator
– Supervisor
– Other workers involved in the lifting operations
– Ensure that all personnel are aware of their responsibilities and necessary safety precautions[1][3][5].

8. Ensure Appropriate Documentation

Obtain and include all necessary documentation, such as:
– Permits and licenses
– Certifications for the crane and personnel
– Maintenance and inspection records for the crane[1][3][5].

9. Inspect and Maintain Crane Equipment

Regularly inspect and maintain the crane equipment to ensure its safety and functionality. This includes:
– Annual third-party inspection certification
– Daily and monthly inspection records[1][4][5].

10. Monitor and Review the Lifting Operations

Monitor the lifting operations to identify any potential risks or deviations from the plan. Review and revise the lifting plan as needed, taking into account any changes in the project or site conditions[1][3].

Key Components of a Crane Lift Plan

Project and Lifting Location Details

Include details such as:
– Project name
– Specific location of the lifting operation
– Relevant site conditions that may affect the lift[1][3][5].

Crane Details

Provide information about the specific crane being used, including:
– Make, model, capacity, and serial number
– Current condition and certification date
– Boom length, counterweight, and configuration[1][4][5].

Load Information

Describe the load to be lifted, including:
– Weight and dimensions
– Center of gravity
– Presence of hazardous or toxic materials
– List of items to be lifted/moved[1][3][5].

Rigging Details

Specify the type and configuration of rigging equipment to be used, such as:
– Slings, shackles, or hooks
– Working load limit and inspection criteria
– Special requirements for their use[1][3][4].

Safety Precautions

List the safety measures and precautions to be followed during the lift, including:
– Personal protective equipment (PPE) requirements
– Safety barriers or exclusion zones
– Emergency response procedures[1][3][5].

Responsibilities and Communication

Define the roles and responsibilities of individuals involved in the lift, including:
– Crane operator
– Signal person
– Spotters or supervisors
– Communication methods and signals (e.g., hand signals, two-way radios)[1][3][5].

Risk Assessment and Hazard Analysis

Conduct a risk assessment to evaluate potential hazards and outline control measures to mitigate risks. This may involve:
– Identifying hazards
– Assessing their likelihood and severity
– Implementing safety measures to reduce risks[1][3][5].

Emergency Procedures

Include information on emergency response procedures in case of an incident or accident during the lift, such as:
– Contacting emergency services
– Evacuation plans
– First aid procedures[1][3][5].

Pre-Lift Planning Meeting

For critical lifts, a pre-lift planning meeting is often required. This meeting should involve:
– General Contractor
– Project Safety Manager
– Crane rental representatives
– Subcontractor
– Safety Representative
– Person in Charge (PIC) from the General Contractor or Subcontractor

During this meeting, review the following:
– Lift plan submittal with drawings
– Engineering calculations for lifting beams
– Rigging capacities
– Crane’s most recent annual certification
– Maintenance and inspection records
– Crane operator’s experience and special certification[5].

Final Review and Approval

Ensure the lifting plan is reviewed and approved by all necessary parties before the lifting operation begins. This includes:
– Verifying all information is accurate and complete
– Ensuring compliance with regulatory requirements
– Obtaining signatures from responsible personnel[1][3][5].

By following these steps and including all the necessary components, you can create a comprehensive crane lift plan that prioritizes safety, efficiency, and compliance.

Frequently Asked Questions (FAQs)

What are the key components of a crane lift plan?

A crane lift plan is a comprehensive document that outlines all the critical details and safety measures for a lifting operation. It includes several key components such as the load details, including the type, dimensions, and center of gravity of the load. The plan also covers the crane specifications, including the crane model, boom length, counterweight, and rigging configuration. Additionally, it involves a risk assessment section that addresses potential hazards like power lines, underground utilities, and site conditions. The plan must be reviewed and approved by relevant personnel, including the crane operator, signalman, rigger, and project manager. It should also include communication protocols, staging locations, and contingency plans for any unexpected issues.

When is a critical lift plan required?

A critical lift plan is required for high-risk scenarios where the crane’s capacity is being pushed beyond regular operating limits or where the work is in extremely close proximity to assets or the public. This includes lifts that exceed 80-95% of the crane’s capacity, depending on the type of crane and the specific conditions of the lift. Critical lift plans are also necessary when using a jib or lattice boom extension, lifting weights greater than 40,000-60,000 lbs, or when the lift involves especially critical components or non-standard crane configurations. These plans ensure that all potential risks are identified and mitigated before the lift begins.

Who should be involved in the creation and approval of a crane lift plan?

The creation and approval of a crane lift plan involve several key parties to ensure that all aspects of the lift are thoroughly considered and safety protocols are adhered to. This includes the crane operator, who must understand the crane’s capabilities and limitations; the signalman or dogman, who coordinates the lift; and the rigger, who sets up the rigging. Additionally, a responsible supervisor or engineer and the project manager must review and approve the plan. In some cases, a pre-lift planning meeting is required, involving the general contractor, project safety manager, crane rental representatives, and other relevant personnel to discuss and finalize the lift plan.

What safety checks should be included in a crane lift plan?

A crane lift plan must include several safety checks to ensure the lift is conducted safely. These checks include verifying the crane’s capacity and configuration, checking for obstructions in the path of the load or crane attachments, and ensuring that the load will not contact the crane boom or jib during the lift. The plan should also address power line safety, noting the locations of power lines and other sources of electric energy. A risk assessment is crucial, covering aspects such as subsurface conditions, site conditions like tight spaces or traffic, and the stability of the crane footing. Daily inspections of the crane and rigging, as well as the use of non-conductive tag lines to control the load, are also essential.

How often should a crane lift plan be reviewed and updated?

A crane lift plan should be reviewed and updated regularly to ensure it remains relevant and effective. For standard lifts, a simple lift plan may suffice, but it should still be reviewed before each lift to catch any mistakes or changes in conditions. For critical lifts, a more comprehensive plan is required, and it must be approved by the project manager or a designated lift specialist before the lift commences. The plan should be updated whenever there are changes in the lift parameters, such as a different load, crane configuration, or site conditions. Additionally, after each lift, the plan should be reviewed to identify any lessons learned or improvements that can be made for future lifts.