In the realm of modern construction and heavy industry, the 360-ton crane stands as a testament to engineering prowess and technological innovation, particularly in China, which has emerged as a global leader in the production and operation of these massive machines. This in-depth guide delves into the world of these gigantic cranes, exploring their design, capabilities, and the significant impact they have on large-scale construction projects.

Readers can expect to gain a comprehensive understanding of the advanced features and technologies that make these cranes indispensable, such as their exceptional lifting capacities, sophisticated hydraulic systems, and intelligent control mechanisms. You will learn about the various models available, including the XCA 5000 and other notable Chinese-manufactured cranes, their operational efficiencies, and the safety measures that ensure reliable and safe operation.

Whether you are a construction professional, an engineer, or simply fascinated by the marvels of heavy machinery, this guide will provide you with valuable insights into the world of 360-ton cranes, highlighting their

4 Ton 15 Meter 360 Degree Rotation Telehandler Crane

Guide to the 4-Ton 15-Meter 360-Degree Rotation Rotary Telehandler

Overview

The 4-Ton 15-Meter 360-Degree Rotation Rotary Telehandler is a versatile and powerful piece of equipment designed for a wide range of industrial and construction applications. Here is a comprehensive guide to its features, capabilities, and uses.

Key Specifications

Lifting Capacity

• Rated Load Capacity: 4000 kg (4 tons)
• Maximum Lifting Height: 15 meters
• Maximum Horizontal Reach: 10.5 meters

Rotational Capability

• 360-Degree Rotation: This feature allows the telehandler to rotate fully, providing unparalleled flexibility and access to hard-to-reach areas.

Performance and Productivity

Engine and Transmission

• The telehandler is typically equipped with a robust engine and transmission system, ensuring reliable and efficient performance even in demanding conditions.

Hydraulic System

• A advanced hydraulic system enables smooth and precise control over the boom and attachments, enhancing operator comfort and productivity.

Design and Build Quality

Boom Structure

• The boom is designed with durability and stability in mind, allowing for safe and reliable operation at maximum heights and reaches.

Chassis and Axles

• A sturdy chassis and robust axles ensure stability on various terrains, including uneven and rough surfaces.

Safety Features

Stability Control

• Advanced stability control systems help maintain the telehandler’s balance, reducing the risk of tipping or accidents.

Operator Safety

• The cab is designed with operator safety in mind, featuring protective elements such as roll-over protection structures (ROPS) and falling object protective structures (FOPS).

Attachments and Versatility

Interchangeable Attachments

• The telehandler can be equipped with a variety of attachments, such as forks, buckets, and jibs, allowing it to handle different types of loads and tasks.

Multi-Functional Capability

• With its 360-degree rotation and extendable boom, the telehandler can perform tasks that would otherwise require multiple machines, such as lifting, moving, and placing materials in tight spaces.

Operational Benefits

Cost-Effectiveness

• By offering the functionality of multiple machines in one, the rotary telehandler can significantly reduce operational costs and increase efficiency.

Ease of Use

• The intuitive control system and ergonomic design make it easier for operators to use the telehandler, even in complex tasks.

Maintenance and Durability

Durable Components

• Built with high-quality components, the telehandler is designed to withstand heavy use and harsh environments.

Easy Maintenance

• Accessible maintenance points and robust construction ensure that the telehandler requires minimal downtime for maintenance, keeping it operational for longer periods.

Applications

Construction Sites

• Ideal for construction projects where materials need to be lifted and placed at various heights and angles.

Industrial Settings

• Useful in warehouses, factories, and other industrial environments where versatility and reach are crucial.

Agricultural and Landscaping

• Can be used in agricultural and landscaping tasks where materials need to be moved and placed with precision.

Conclusion

The 4-Ton 15-Meter 360-Degree Rotation Rotary Telehandler is a highly versatile and powerful tool that combines the benefits of a forklift, crane, and other lifting equipment into one machine. Its advanced features, robust build quality, and wide range of applications make it an invaluable asset for any industry requiring efficient and reliable material handling.

China 8 Ton Telescopic Boom Truck Mounted Crane – BOB-LIFT

8 Ton Knuckle Boom Truck Mounted Crane: A Comprehensive Guide

Introduction

The 8 Ton Knuckle Boom Truck Mounted Crane is a sophisticated and reliable machine designed to handle various lifting tasks efficiently. Here is a detailed guide to its features, specifications, and applications.

Key Features

Design and Construction

• The crane is designed with a two-section telescopic cylinder, ensuring efficiency and dependability.
• It features a symmetrical central design made from a pentagon and hexagon boom, which enhances anti-bending capacity.
• The boom interface includes a strong steel plate to prevent collapse and protect the cylinder when carrying heavy loads.
• The compact boom head and tail design prolongs the hydraulic system’s working span[2].

Hydraulic System

• The hydraulic system has a flow rate of 40 L/min and a pressure of 28 MPa.
• The oil tank capacity is 160 L, ensuring sufficient hydraulic power for operations[2].

Stability and Safety

• The crane is equipped with anti-slewing impulse equipment to ensure smooth vehicle operation.
• It features a durable design that supports the cylinder and protects it during heavy load operations.
• The crane’s stability is enhanced by its robust construction and balanced design[2].

Specifications

General Specifications

• Max Lifting Capacity: 8000 kg
• Max Lifting Moment: 16 ton.m
• Recommend Power: 25 KW
• Hydraulic System Flow: 40 L/min
• Hydraulic System Pressure: 28 MPa
• Oil Tank Capacity: 160 L
• Installation Space: 1150 mm
• Self Weight: 2850 kg
• Rotation Angle: 390°[2].

Operational Capabilities

• The crane can rotate 390°, providing full operational flexibility.
• It is designed for all-rotation capabilities, making it versatile for various tasks[2].

Applications

Commercial and Industrial Use

• The 8 Ton Knuckle Boom Truck Mounted Crane is suitable for most common commercial trucks.
• It is ideal for light to medium crane applications, such as construction, logistics, and municipal services.
• The crane’s small mounting size and weight help save payload, minimizing loading and unloading time[2].

Operational Benefits

• The crane can load and unload freight independently, eliminating the need for additional cranes.
• It offers 360-degree rotation and extension capabilities, making loading simple and economical.
• Compared to mobile cranes, truck loader cranes like this model are more convenient and effective[2].

Optional Parts and Accessories

Enhancing Functionality

• Moment Limited Device: Ensures safe operation by limiting the lifting moment.
• Remote Control Equipment: Allows for remote operation, enhancing convenience and safety.
• Anti-overwind Magnet Valve: Prevents overwinding and ensures smooth hydraulic operations[2].

Conclusion

The 8 Ton Knuckle Boom Truck Mounted Crane is a reliable and efficient machine designed to meet the demands of various lifting tasks. With its advanced design, robust construction, and comprehensive features, it is an excellent choice for industries requiring heavy-duty lifting solutions. Its versatility, safety features, and operational efficiency make it a valuable asset for any operation needing a dependable truck-mounted crane.

Truck Telescopic Cranes With Bucket

Since the provided URL does not lead to a specific page with detailed information on “truck telescopic cranes with bucket,” I will create a comprehensive guide based on the general characteristics and features of truck-mounted telescopic cranes, using the information from the other relevant sources.

Guide to Truck-Mounted Telescopic Cranes

Introduction

Truck-mounted telescopic cranes are versatile and robust solutions for various lifting tasks, combining the mobility of a truck with the precision and power of a crane. These cranes are widely used in construction, infrastructure projects, cargo handling, and other industries that require efficient material handling and transportation.

Key Features of Truck-Mounted Telescopic Cranes

Lifting Capacity and Reach

• These cranes are available with a range of lifting capacities, from 5 tons to 65 tons or more, depending on the model and manufacturer[1][2][4].
• The maximum reach and lifting height can vary significantly, with some cranes offering reaches up to 11.2 meters and lifting heights of 12.8 meters for smaller models, and up to 215 feet (65.5 meters) for larger models[1][2].

Engine and Performance

• Truck-mounted cranes are typically powered by robust diesel engines, such as the Cummins 210hp engine or the WP10.300E22 engine, ensuring high performance and efficiency[1][3].
• These engines often comply with various emission standards, such as Euro 3 or Euro 2, balancing performance with environmental responsibility[1][3].

Chassis and Stability

• The cranes are mounted on sturdy truck chassis, such as the KIGNRUN 4×2 or Shacman F3000 6×4, which provide stability and durability on various terrains[1][3].
• The chassis design is crucial for the crane’s stability and safety during lifting operations.

Payload and Mobility

• These cranes have impressive payload capacities, such as 8,290 kilograms for a 5-ton crane, allowing them to handle heavy loads efficiently[1].
• Despite their heavy-duty capabilities, they maintain respectable maximum speeds, typically up to 80-85 km/h, ensuring efficient transportation between job sites[1][3].

Operational Capabilities

Telescopic Boom

• The telescopic design allows for precise and flexible lifting operations, enabling the crane to extend and retract to various lengths to cater to different job requirements[1][3].
• This feature is particularly useful for tasks that require reaching high or distant objects with precision.

Swivel Angle and Rotation

• Many truck-mounted cranes offer a 360-degree full rotation, enhancing their versatility in handling loads from different angles[3].

Advanced Hydraulic Systems

• Modern truck-mounted cranes are equipped with advanced hydraulic systems and precise controls, allowing operators to handle heavy loads with finesse[3].

Safety and Comfort Features

Integral Safety Features

• These cranes often come with integral safety features such as Load Moment and Area Protection (LMAP) systems, outrigger boom interlocks, and emergency stop controls to ensure safe working environments[2].
• Features like anti-lock braking systems, stability control, and airbags are also included to enhance driver and operational safety[3].

Driver Comfort

• The cabins of these trucks are designed with ergonomic elements, including adjustable seats and intuitive controls, to ensure driver comfort during long hours of operation[3].

Customization and Flexibility

Custom Builds

• Many manufacturers offer custom crane configurations to fit specific needs, including customization in cribbing storage, chassis configuration, and other accessories[2].

Ballasting and Mobility

• Some cranes, like the Liebherr LTF series, allow for quick and easy ballasting, enabling the crane to adapt to different load requirements and road conditions[4].

Maintenance and Cost Efficiency

Running Costs

• Using standard truck chassis can lower running costs due to the availability of mass-produced parts and lower fuel consumption[4].
• The compact design and use of high-quality materials also help in reducing maintenance costs and increasing storage space[4].

Applications

Construction and Infrastructure

• These cranes are widely used in construction and infrastructure projects for loading/unloading materials, handling heavy machinery, and assisting in various building tasks[1][3].

Utility and Maintenance

• They are also used in utility line maintenance, tree trimming, and other related applications where reaching high or distant objects is necessary[2].

Conclusion

Truck-mounted telescopic cranes offer a powerful, versatile, and efficient solution for a wide range of lifting tasks. With their advanced features, robust construction, and focus on safety and comfort, these cranes are essential tools in various industries. Understanding their capabilities, operational features, and customization options can help in selecting the right crane for specific job requirements.

CRANE:360 TON

Since the provided URL does not lead to a specific page with detailed information about a 360-ton crane, I will create a comprehensive guide based on the general characteristics and specifications of high-capacity cranes, particularly focusing on the type of crane that could match the 360-ton capacity, such as the Liebherr LTM1300-1 mentioned in the sources.

Guide to 360-Ton Hydraulic All-Terrain Cranes

Introduction

Hydraulic all-terrain cranes are versatile and powerful machines used in various heavy-duty applications, including construction, industrial projects, and large-scale infrastructure development. A 360-ton crane, such as the Liebherr LTM1300-1, is among the most capable and complex cranes available.

Key Specifications

Lifting Capacity

• A 360-ton crane has a maximum lifting capacity of up to 360 tons, making it suitable for handling extremely heavy loads.
• The lifting capacity varies depending on the boom length and the radius from the crane’s center[3].

Boom and Jib Configurations

• Main Boom: Can extend up to 197 feet (60 meters) in length.
• Swing-Away Jib: Can extend up to 69 feet (21 meters) in length.
• Fixed Jib: Can extend up to 161 feet (49 meters) in length.
• Luffing Jib: Can extend up to 230 feet (70 meters) in length.
• These configurations allow for a wide range of lifting heights and radii, enhancing the crane’s versatility[3].

Heights and Radii

• Maximum Lifting Height: Can reach heights of up to 394 feet (120 meters) when combined with the luffing jib.
• Maximum Working Radius: The crane can operate at radii of up to 230 feet (70 meters) or more, depending on the jib configuration[3].

Operational Features

Slewing System

• The crane features a continuous 360° full-circle slewing system, allowing for uninterrupted operation in any direction.
• The slewing system is hydraulic motor-driven with a worm gear speed reduction, ensuring smooth and precise rotation[2].

Outriggers

• Outriggers are manually extended sliders and hydraulically extended jacks, integral with the crane frame.
• Extension widths can vary, typically with maximum, mid, and minimum settings (e.g., 4.2m, 3.4m / 2.7m, and 2.0m)[2].

Hydraulic System

• The hydraulic system includes multiple control valves with integral safety valves.
• The system is designed for efficient and safe operation, with features such as load meters, load indicators, anti-two-block alarms, and hoisting limiters[2].

Safety Features

• Standard safety devices include load meters, load indicators, anti-two-block alarms, hoisting limiters, P.T.O. indicator lamps, hook safety latches, and hydraulic safety valves.
• These features ensure the crane operates safely and within specified limits[2].

Operator Cab and Controls

• The operator cab is fully enclosed with safety glass, providing a high level of visibility and comfort.
• The cab includes features such as air conditioning, adjustable seating, and intermittent wipers.
• Controls are typically four adjustable levers for front drum, rear drum, boom drum, and swing controls[4].

Maintenance and Serviceability

Engine and Power Plant

• The crane is often powered by a high-performance diesel engine, such as a Hino diesel engine, which complies with environmental regulations (e.g., NRMM Europe Stage IIIA and US EPA Tier III).
• The engine features a turbocharger and direct fuel injection, ensuring efficient power delivery[4].

Counterweights and Stability

• The crane may require additional counterweights to achieve maximum lifting capacities.
• The counterweights and the crane’s design ensure stability during operation, with ground pressure carefully managed to prevent damage to the underlying surface[4].

Applications and Use Cases

Construction and Infrastructure

• These cranes are commonly used in large-scale construction projects, such as building skyscrapers, bridges, and other infrastructure.
• They are capable of lifting heavy construction materials and equipment to high elevations.

Industrial Projects

• They are used in industrial settings for heavy lifting tasks, such as in shipyards, power plants, and manufacturing facilities.
• The crane’s versatility and high capacity make it an essential tool for complex industrial projects.

Specialized Lifting

• The crane can be equipped with specialized attachments such as personnel baskets, forklifts, and trailers, making it suitable for a wide range of specialized lifting tasks.

Conclusion

A 360-ton hydraulic all-terrain crane, like the Liebherr LTM1300-1, is a powerful and versatile machine designed to handle the most demanding lifting tasks. Its advanced features, including continuous slewing, extensive boom and jib configurations, and robust safety systems, make it an indispensable asset in various heavy-duty applications. Understanding the specifications, operational features, and maintenance requirements of such a crane is crucial for ensuring safe and efficient operation.

Product 360 ton crane Manufacturer in China.Your Reliable …

Since the provided website https://www.fobcrane.tech/360-ton-crane/ is not accessible in the search results, I will create a comprehensive guide based on the information available from other sources regarding 360-ton cranes, particularly focusing on the Liebherr LTM 1300-6.2 model, which is a well-documented example of a 360-ton crane.

Guide to 360-Ton Cranes: Liebherr LTM 1300-6.2

Overview

A 360-ton crane, such as the Liebherr LTM 1300-6.2, is a heavy-duty mobile crane designed for large-scale construction, industrial, and infrastructure projects. These cranes are characterized by their high lifting capacities, long boom lengths, and advanced technological features.

Key Specifications

Lifting Capacity

• The Liebherr LTM 1300-6.2 has a maximum load capacity of 300 tons (approximately 360 US tons)[2][3].

Boom Length

• The crane features a telescopic boom with a maximum length of 78 meters (256 feet)[2][3].

Hoist Height

• The maximum hoist height achievable with the crane is 114 meters (374 feet), which includes the boom and any additional jib or counterweight configurations[2].

Radius

• The maximum radius for lifting operations is 94 meters (308 feet)[2].

Design and Technology

Drive Concept

• The LTM 1300-6.2 incorporates an innovative drive concept where the engine in the undercarriage powers the superstructure using a mechanical shaft. This design eliminates the need for a second engine, reducing maintenance costs and weight, which can be utilized to increase lifting capacity[2].

Jib Configurations

• The crane can be configured as both a simple folding jib crane and a small luffing jib crane, offering versatility for different types of lifting tasks[2].

Performance and Capabilities

Lifting Charts

• Detailed lifting charts are available to determine the crane’s lifting capacity at various radii and boom lengths. These charts are crucial for planning and executing safe lifting operations[3].

Outriggers and Stability

• The crane is equipped with manually extended sliders and hydraulically extended jacks, ensuring stable operation on different terrains. The outriggers can extend to a maximum width of 3.4 meters (11.2 feet) and a minimum width of 2.0 meters (6.6 feet)[1] (though this specific detail is from a different crane model, it illustrates the general concept).

Operational Features

Hydraulic System

• The crane features advanced hydraulic systems with multiple control valves and integral safety valves, ensuring precise and safe operation[1].

Slewing Mechanism

• The slewing mechanism is hydraulic motor-driven with a worm gear speed reduction, allowing for continuous 360-degree full-circle slewing on a ball bearing slew ring. An automatic slewing lock is also included for added safety[1].

Winch System

• The winch system is powered by a hydraulic motor with a spur gear speed reduction and is equipped with a mechanical brake. The maximum single-line pull is 7.45 kN (760 kgf), and the maximum single-line speed is 76 meters per minute (at the 4th layer)[1].

Maintenance and Efficiency

Engine and Power

• The single-engine design reduces maintenance costs and weight, making the crane more efficient and cost-effective in the long run[2].

Safety Features

• The crane includes various safety features such as automatic slewing locks, mechanical brakes on the winch, and advanced hydraulic control systems to ensure safe and reliable operation.

Applications

Construction and Infrastructure

• 360-ton cranes are commonly used in large-scale construction projects, such as building skyscrapers, bridges, and other infrastructure developments.

Industrial Projects

• These cranes are also used in industrial settings for heavy lifting tasks, such as in shipyards, power plants, and manufacturing facilities.

Conclusion

A 360-ton crane like the Liebherr LTM 1300-6.2 is a powerful and versatile piece of equipment designed to handle the most demanding lifting tasks. With its advanced technology, high lifting capacity, and long boom length, it is an essential tool for many large-scale projects. Understanding its specifications, design, and operational features is crucial for effective and safe deployment in various industrial and construction environments.

Grove mobile crane is 360 tons（GMK630L-1 ）

Grove GMK6300L-1 All-Terrain Crane: An In-Depth Guide

Overview

The Grove GMK6300L-1 is a high-capacity all-terrain crane designed for versatility and powerful lifting capabilities. It is an evolution of the successful GMK6300L model, offering enhanced features and performance.

Key Specifications

Lifting Capacity

• Nominal capacity: 350 USt (300 t)[1][4][5].

Boom and Height

• Main boom length: Up to 263 ft (80 m)[1][4][5].
• Maximum tip height: 393 ft (120 m) with boom and extension[1][4].

Dimensions and Weight

• Total gross vehicle weight: 158,733 lbs (72,000 kg)[1].
• Maximum lift capacity: Approximately 400,000 lbs (399,999.96 lb)[5].

Features

MEGATRAK® Suspension System

• All wheels feature independent hydropneumatic suspension and hydraulic lockout, ensuring stability and smooth operation on various terrains[1].

CRANIMAX® CRANEbee®

• A lift planning tool that allows users to insert cranes into a construction site environment using realistic and interactive 3D crane models[1].

Boom Configuration

• Seven-section full power MEGAFORM boom with TWIN-LOCK pinning system[2].
• Hydraulic offset bi-fold swingaway jib: 39 – 69 ft[2].

Driveline

• Powered by a Mercedes engine and equipped with an Allison fully automatic transmission, ensuring reliability and power[1].

Operational Capabilities

Mobility

• The crane can be moved on the road with up to 21 t counterweight, and the interchangeable slabs are compatible with other Grove models (GMK5180-1, GMK5200-1, GMK5250L-1, and GMK5250XL-1)[1].

Performance

• The GMK6300L-1 offers enhanced lifting capacities, particularly with the long boom configuration, making it suitable for a wide range of heavy lifting tasks[1].

Technical Details

Maximum Height and Angle

• Maximum height at maximum raise angle without jib: 272.31 ft[5].
• Maximum elevating angle: 83 degrees[5].

Number of Boom Sections

• The main boom consists of seven sections[2][5].

Applications

The GMK6300L-1 is versatile and can be used in various environments, from city streets to rugged jobsites. Its compact design and advanced technology make it a preferred choice for construction, industrial, and other heavy-lifting applications.

Maintenance and Compatibility

The crane’s design includes features that facilitate maintenance and compatibility with other Grove models. The interchangeable slabs and compatible components with other Grove cranes help in reducing operational costs and enhancing fleet management.

Conclusion

The Grove GMK6300L-1 all-terrain crane is a powerful and versatile machine, designed to meet the demands of modern construction and heavy-lifting projects. With its advanced features, robust performance, and ease of operation, it stands as a top choice in the industry.

XCMG SQZ600K 20 Ton Knuckle Boom Truck Mounted Crane …

XCMG SQZ600K 20 Ton Knuckle Boom Truck Mounted Crane: A Comprehensive Guide

Overview

The XCMG SQZ600K is a 20-ton knuckle boom truck-mounted crane designed for the construction industry, offering advanced technology, high performance, and multiple safety features.

Key Specifications

Lifting Capacity

• Maximum Lifting Capacity: 16,000 kg (20 tons)[1].

Hydraulic and Mechanical Capabilities

• Maximum Hydraulic Outreach: 16.395 meters[1].
• Slewing Angle: 360° all rotation[1].
• Slewing Torque: 5.63 T.M[1].
• Rated Lifting Moment: 54 T.M[1].

Stabilization

• Stabilizer Spread: 8,000 mm[1].

Safety Features

Multiple Job Safety Protection Measures

• The crane is equipped with several safety protection measures to ensure safe operation.
• Complies with CE, GOST, and other international safety requirements[1].

Control System

• The operating system uses a separate operation valve for on and off the truck, and a rotary valve to select the oil, with on and off interlock to reduce the risk of misuse[1].

Environmental Protection and Efficiency

Structural Design

• Optimized structural design for lighter weight, reducing overall energy consumption[1].

Hydraulic System

• Optimized hydraulic system with less energy consumption, enhancing efficiency and reducing environmental impact[1].

Reliability and Durability

Materials and Construction

• High-strength materials are widely used to ensure durability and longevity[1].

Control System Protection

• Multiple protection of the control system to prevent malfunctions and ensure reliable operation[1].

Factory Testing

• Strict factory testing to ensure all components meet high standards before delivery[1].

Advanced Technology and Design

Product Design

• Advanced product design incorporating the latest technology to improve performance and efficiency[1].

Manufacturing Capacity

• High level of manufacturing capacity ensuring consistent quality and reliability[1].

Operating System and Control

Operation Process

• Simple and convenient operation process with a control valve system that allows for separate operation on and off the truck[1].
• The crane operator can directly see the situation inside the container, enhancing control and visibility[1].

Turntable and Vision

• The turntable side seat arrangement allows for infinite rotation, providing better control and field of vision[1].

Services and Support

Warranty

• Every product comes with a one-year/2000 working hour warranty period, during which defective parts will be repaired or replaced free of charge[1].

Spare Parts

• RISEN provides genuine spare parts with the highest quality, ensuring fast deliveries and services through a global distributor network[1].

Installation and Maintenance

• RISEN offers overall installation services for complicated machinery, including inspection, operation, and testing data reports after installation[1].

Training

• Comprehensive training services are available, including product training, operation training, maintenance know-how, and technical training, tailored to individual needs[1].

Technical Advice

• Customers can receive detailed and extensive technical advice to extend the machine’s life and sustain high capacity[1].

Engine and Hydraulic Components

Engine

• The crane is equipped with a Cummins engine, known for its reliability and performance[1].

Hydraulic Cylinder and Valve

• The hydraulic cylinder is from Liyuan, and the hydraulic valve is from HYDAC, ensuring high-quality and reliable hydraulic operations[1].

By combining advanced technology, robust construction, and comprehensive support services, the XCMG SQZ600K 20-ton knuckle boom truck-mounted crane is a versatile and reliable solution for various construction and lifting needs.

5 Ton Crane Manufacturers and Suppliers – China Factory

Since the provided URL https://www.bobliftcrane.com/5-ton-crane is not accessible, I will create a comprehensive guide based on the information gathered from the other sources regarding 5-ton overhead cranes.

Guide to 5-Ton Overhead Cranes

Introduction

Overhead cranes are essential pieces of equipment in various industrial settings, including warehouses, manufacturing plants, and construction sites. A 5-ton overhead crane is a common choice for many applications due to its balance of lifting capacity and cost-effectiveness.

Key Components of a 5-Ton Overhead Crane

Hoist

• The hoist is the core lifting component of the crane. For a 5-ton crane, it is typically an electric wire rope hoist.
• Features include two-speed motors for precise load handling and fast throughput[2][4].
• Advanced designs like the Spacemaster® SX by R&M Materials Handling offer low headroom, sealed brakes, and trolley inverter control[2][4].

Trolley

• The trolley is motorized and moves along the crane bridge.
• It often includes features like trolley stops with rubber bumpers and variable speed control through VFD (Variable Frequency Drive)[1][4].

Bridge

• The bridge spans the width of the workspace and supports the trolley and hoist.
• It can be single girder or double girder, with single girder cranes being lighter and more cost-effective, while double girder cranes offer higher reliability and heavier lifting capacities[3][4].
• The bridge is typically equipped with motorized end trucks for smooth and controlled movement[1][4].

Electrification System

• This includes the festoon system or C-track electrification.
• Plug connections on cables make installation, repair, and replacement simple and fast. Galvanized steel cable trolleys and PVC flat cables are common[2][4].

Controls

• Controls are housed in NEMA-rated enclosures and include mainline contactors, manual disconnect switches, and plug-in connections for easy assembly and maintenance.
• Modern cranes often feature inverter controls for two-speed or infinitely variable speed control[1][2][4].

Specifications and Features

Lifting Capacity

• 5 tons (US Short Tons) is the standard lifting capacity for these cranes[1][2][4].

Span and Lift Height

• The bridge span can vary, commonly ranging from 25 feet to 55 feet or more, depending on the model and application[1][2][4].
• Lift heights typically range from 19 feet to 20 feet or more, depending on the configuration[1][2][4].

Speeds

• Hoisting speeds can be two-speed, such as 20/3.3 ft/min, and trolley speeds can be variable, such as 80/8 fpm[1][4].
• Bridge travel speeds can also be variable, often up to 100 ft/min[4].

Power and Voltage

• These cranes usually operate on three-phase power, commonly 460V, with control voltages of 115V[1][2][4].

Installation and Maintenance

Kit Contents

• A typical 5-ton overhead crane kit includes the hoist, motorized trolley, motorized end trucks, festoon electrification system, bridge panel, and control station. However, structural steel, crane service platform, and runway rails are usually not included[1][2][4].

Installation

• Installation requires careful planning and execution, including setting up the bridge, installing the runway rails, and connecting the electrification system. Many suppliers offer support manuals and services for installation[2][4].

Maintenance

• Regular maintenance is crucial to ensure the longevity and safety of the crane.
• This includes checking and replacing worn parts, lubricating moving components, and performing periodic inspections as per industry standards[2][4].

Safety Features

Overcapacity Limit Switch

• Prevents the hoist from lifting excessive overloads, ensuring safe operation[1].

Hoist Motion Limit Switch

• Limits the hoist motion to prevent over-travel and potential damage[1].

Bumpers and Stops

• Trolley stops with rubber bumpers help in safe and controlled movement[1].

Applications

Industrial Settings

• 5-ton overhead cranes are widely used in machinery processing workshops, warehouses, yards, and plants for material handling[3].

Specialized Environments

• They can be used in hazardous environments with explosion-proof designs or in low headroom applications with specialized configurations[3].

Conclusion

A 5-ton overhead crane is a versatile and essential tool for many industrial applications. Understanding its key components, specifications, and maintenance requirements is crucial for safe and efficient operation. By selecting the right type of crane and ensuring proper installation and maintenance, users can optimize their material handling processes and enhance workplace safety.

XCMG Official 16 ton truck crane China cranes XCT16 Truck …

XCMG XCT16 Truck Crane: A Comprehensive Guide

Overview

The XCMG XCT16 is a 16-ton truck crane designed and manufactured by XCMG, a leading Chinese heavy machinery company. This crane is part of XCMG’s G-generation truck cranes, known for their advanced technology, efficiency, and robust performance.

Key Specifications

General Specifications

• Model Number: XCT16
• Brand Name: XCMG
• Place of Origin: China
• Weight: 23,300 kg
• Condition: New
• Moving Type: Wheel
• Overall Dimensions:
• Length: 11,960 mm
• Width: 2,500 mm
• Height: 3,330 mm
• Total Weight in Travel: 23,300 kg

Engine Specifications

• Engine Model: SC7H245Q5, SC7H260Q4, WP6.245.E40
• Engine Rated Power: 180 kW / 2300 rpm, 192 kW / 2300 rpm
• Engine Rated Torque: 960 Nm / 1200～1600 rpm, 1000 Nm / 1200～1600 rpm

Performance Specifications

• Max. Travel Speed: 85 km/h
• Min. Turning Diameter: 20 m
• Min. Ground Clearance: 261 mm
• Max. Grade Ability: 48%
• Fuel Consumption for 100km: 28 L

Crane Operation Specifications

Lifting Capacity

• Max. Rated Total Lifting Capacity: 16 tons
• Max. Lifting Height: 40.5 m
• Max. Lifting Moment: 730 kN.m

Boom Specifications

• Base Boom Length: 10.5 m
• Max. Main Boom Length: 32.5 m
• Max. Main Boom + Jib Length: 40.6 m
• Jib Length: 8.15 m
• Jib Install Angle: 0°, 15°, 30°

Operational Speeds

• Main Boom Luffing Time: 35 seconds
• Main Boom Extend Time: 50 seconds
• Slewing Speed: 3 r/min
• Main Winch Speed (No Load): 130 m/min
• Vice Winch Speed (No Load): 130 m/min

Advanced Features

Boom Structure

• The XCT16 features a four-section, 12-sided cross-section main boom, which provides superior strength and stability.
• The boom and jib combination offers a maximum lifting height of 40.6 meters, leading the industry in terms of lifting capacity and height.

Hydraulic System

• The crane is equipped with a quantitative control valve hydraulic system, ensuring good micro-movement and precise lifting operations.
• The system allows for a minimum rotation speed of 0.5°/s and a lifting speed of 2.5 m/min.

Power Transmission

• The crane uses XCMG’s new generation of low-speed, high-torque power transmission system, which provides strong power and low fuel consumption.

Safety and Comfort

• The crane features a standard fifth leg, enabling 360° full rotation operation.
• It includes a full-dimension cab with a sleeper, three-dimensional air supply air conditioning, and new three-color warning lights for enhanced safety.
• New outriggers operating lights ensure safer night operations.

Technology and Control

• The integrated bus panel is equipped with a 5.7-inch color display, making the functional area clear and convenient to use.
• The crane includes intelligent automatic planning technology, which recommends the best working conditions based on user input.

Applications

The XCMG XCT16 truck crane is widely applicable in various industries, including:
– Construction
– Urban renewal
– Traffic transportation
– Port and bridge construction
– Oil and mine fields

After-Sales Service

Warranty

• XCMG provides a one-year warranty for all exported machines. During the warranty period, any issues caused by machine quality (excluding improper operation) will be addressed with free replacement of genuine parts via DHL.

Spare Parts

• XCMG has 7 years of experience in supplying machine and spare parts. They offer genuine brand spare parts with good prices, quick response, and professional service.

Packaging and Shipping

Delivery Lead Time

• Ready goods: 7 days
• Production: 15 to 30 days

Supply Ability

• 10,000 sets per month
• Over 5,000 sets in stock

Delivery Port

• Any port in China

This comprehensive guide provides detailed insights into the specifications, features, and applications of the XCMG XCT16 truck crane, making it a valuable resource for potential buyers and users.

China 3 Ton Jib Crane Manufacturers, Suppliers, Factory, …

Guide to 3-Ton Jib Cranes

Introduction

A 3-ton jib crane is a versatile and powerful piece of material handling equipment, designed to lift and move heavy loads efficiently in various industrial and commercial settings. Here is a comprehensive guide to help you understand the specifications, features, and applications of 3-ton jib cranes.

Key Specifications

Load Capacity

• The primary feature of a 3-ton jib crane is its load capacity of 3 tons (6,000 pounds), making it suitable for handling substantial weights in heavy-duty tasks[1][3][5].

Lifting Height

• The lifting height of a 3-ton jib crane can range from 3 to 12 meters, depending on the model and manufacturer. This height includes the distance from the crane’s base to the top of the lifting mechanism[1][3][4].

Reach and Span

• The reach and span of a 3-ton jib crane determine how far the crane’s hook or lifting mechanism can extend from its base. Typical spans range from 10 to 20 feet, but can be customized to fit specific spatial constraints[1][5].

Rotation and Mobility

• Jib cranes offer a rotation range that allows the arm to pivot and move the load in a circular area. The rotation angle can vary from 180 degrees to a full 360 degrees, depending on the design and model[1][4][5].

Types of Base Mounts

Floor-Mounted

• These cranes are installed directly on the floor, providing stability and suitability for fixed locations where the crane will remain in one spot[1][4].

Wall-Mounted

• Attached to a wall or column, these cranes save floor space and are ideal for use in tighter areas. They utilize an existing wall or column as a support structure[1][5].

Base Plate Mounted

• Installed on a plate or foundation, this type offers flexibility in placement and stability. It is often used for pillar jib cranes that need to be freestanding[1][3].

Construction and Components

Main Components

• A typical 3-ton jib crane consists of an up-pillar, down pillar, main beam bar, electric hoist, rotating mechanism, and electric system[3].

Materials

• Jib cranes are constructed from durable materials to ensure long-term reliability and performance. Common materials include steel and cast iron fittings with roller bearings for smooth operation[5].

Operational Features

Lifting Speed and Travel Speed

• The lifting speed of a 3-ton jib crane can range from 0.33 to 8 meters per minute, while the travel speed can be up to 20 meters per minute. The slewing speed can vary from 0.4 to 1 rotation per minute[1][2][4].

Manual vs. Motorized Rotation

• Manual rotation is suitable for lighter or less frequent tasks and is often operated through a hand crank. Motorized rotation offers smoother and more controlled movement, ideal for high-frequency or precise operations[1].

Safety Features

Safety Devices

• To ensure safety, 3-ton jib cranes are equipped with various safety devices such as limit switches and other protective mechanisms to prevent accidents and ensure smooth operation[4].

Operational Restrictions

• These cranes are not to be used in dangerous applications involving inflammable, explosive, or corrosive materials, nor for handling molten metal, toxic, or explosive materials[3].

Applications

Industrial Settings

• 3-ton jib cranes are widely used in manufacturing facilities, warehouses, docks, yards, and storage areas for lifting and moving large components, handling bulk materials, and assisting in assembly processes[1][3].

Specific Industries

• Common industries that use 3-ton jib cranes include automotive manufacturing, construction, and general industrial environments[1].

Maintenance and After-Sales Service

Regular Maintenance

• Regular maintenance is crucial to ensure the longevity and efficiency of the crane. This includes lubrication of moving parts and periodic inspections of the crane’s components[5].

After-Sales Support

• Many manufacturers offer comprehensive after-sales service, including spare parts, technical support, and on-site maintenance to ensure the crane operates at optimal levels[4].

Conclusion

A 3-ton jib crane is a valuable asset for any industrial or commercial setting requiring heavy-duty material handling. By understanding its specifications, features, and applications, you can make an informed decision when selecting the right crane for your needs. Always ensure that the crane is properly installed, maintained, and operated to maximize its efficiency and safety.

Frequently Asked Questions (FAQs)

What is the maximum lifting capacity of a 360-ton crane?

The maximum lifting capacity of a 360-ton crane is 360 tons, which is the highest weight the crane is designed to lift. This capacity is typically achieved with the crane’s main boom and additional jibs or superlift configurations. For example, the Liebherr LTM1300/1, a 360-ton hydraulic all-terrain crane, can lift up to 360 tons with its various boom and jib setups[3].

What are the key components and features of a 360-ton crane?

A 360-ton crane is equipped with several key components and features that enable its high lifting capacity and versatility. These include a long main boom, swing-away and fixed jibs, and sometimes a luffing jib or superlift system. The crane also features a robust chassis, advanced hydraulic systems with high-pressure pumps, and a sophisticated control system that includes load moment limiters and real-time monitoring. Additionally, these cranes often have multiple axle drives for good trafficability and comfort on various road conditions[3][4].

How does the hydraulic system of a 360-ton crane work?

The hydraulic system of a 360-ton crane is designed to provide the necessary power and control for lifting heavy loads. It typically includes high-capacity hydraulic pumps, valves, and cylinders. The system operates at high pressures, often up to several dozen MPa, and is controlled by advanced electronic systems that ensure precise and stable operation. Features like load feedback, constant power control, and triple gear pumps are used to optimize the lifting performance and efficiency of the crane[4].

What safety features are integrated into a 360-ton crane?

A 360-ton crane is equipped with several safety features to ensure reliable and safe operation. These include a comprehensive intelligent protection system with load moment limiters that provide accurate and real-time monitoring of the crane’s working status. The crane also has interlock controls, emergency shutdown systems, and advanced braking systems. Additionally, the control system uses CAN-bus full-digital network technology to ensure stable and reliable control signals. The boom structure is designed with high-strength steel to minimize the risk of collapse, and the crane often includes features like friction brakes and disc springs for added stability[4].

What kind of maintenance and support is typically required for a 360-ton crane?

Maintaining a 360-ton crane requires regular and thorough checks to ensure optimal performance and safety. This includes routine inspections of the hydraulic system, boom components, and control systems. The crane’s electrical and mechanical systems need to be serviced according to the manufacturer’s guidelines, and any issues should be addressed promptly. Additionally, operators must undergo extensive training to handle the crane safely and efficiently. Many manufacturers also offer after-sales service, including warranties and timely support, to help maintain the crane’s operational integrity[4].